Gas burner assembly for a cooktop appliance

Patent metadata

Field	Value
Publication number	US-10823402-B2
Application number	US-201715672351-A
Country	US
Kind code	B2
Filing date	Aug 9, 2017
Priority date	Aug 9, 2017
Publication date	Nov 3, 2020
Grant date	Nov 3, 2020

Abstract

A gas burner assembly for a cooktop appliance is provided including a bottom housing and a center body positioned concentrically within the bottom housing. A mixing chamber is defined between the bottom housing and the center body, and the center body further defines an inner chamber positioned radially inward of the mixing chamber. Apertures provide fluid communication between the mixing chamber and the inner chamber. An upper housing is positioned over the center body and defines a primary burner chamber and a boost burner chamber, the boost burner chamber being in fluid communication with the inner chamber of the center body. A primary fuel inlet is in fluid communication with the primary burner chamber and a boost fuel inlet and a boost air inlet are in fluid communication with the mixing chamber.

First claim

What is claimed is:

1. A gas burner assembly for a cooktop appliance, the gas burner assembly comprising:
a bottom housing defining an axial direction, a radial direction, and a circumferential direction;
a center body positioned concentrically within the bottom housing to divide the bottom housing into a mixing chamber extending between the bottom housing and the center body along the radial direction and, an inner mixing chamber positioned inward of the center body and the mixing chamber along the radial direction, the center body further defining a plurality of apertures providing fluid communication between the mixing chamber and the inner mixing chamber;
an upper housing positioned over the center body and defining a boost burner chamber and a primary burner chamber, the boost burner chamber being in fluid communication with the inner mixing chamber of the center body;
a primary fuel inlet in fluid communication with the primary burner chamber; and
a boost fuel inlet and a boost air inlet directly coupled to the bottom housing and being in fluid communication with the mixing chamber, such that a flow of fuel and a flow of air mix in the mixing chamber before passing into the inner mixing chamber through the plurality of apertures.

2. The gas burner assembly of claim 1 , further comprising:
a forced air supply source fluidly coupled to the boost air inlet, wherein the boost air inlet is defined by the bottom housing.

3. The gas burner assembly of claim 1 , wherein the boost fuel inlet injects the flow of fuel along a first direction and the boost air inlet injects the flow of air along a second direction, the second direction being perpendicular to the first direction.

4. The gas burner assembly of claim 3 , wherein the bottom housing defines a cylindrical side wall and the second direction extends tangential the cylindrical side wall.

5. The gas burner assembly of claim 1 , wherein the boost fuel inlet and the boost air inlet are positioned adjacent to each other on the bottom housing.

6. The gas burner assembly of claim 1 , wherein the boost fuel inlet and the boost air inlet are positioned proximate a top of the mixing chamber and the plurality of apertures are defined proximate a bottom of the mixing chamber.

7. The gas burner assembly of claim 1 , wherein the plurality of apertures extends through the center body at an angle relative to the radial direction.

8. The gas burner assembly of claim 1 , wherein the upper housing defines:
a plurality of boost flame ports spaced about the circumferential direction and in fluid communication with the boost burner chamber; and
a plurality of primary flame ports spaced about the circumferential direction and in fluid communication with the primary burner chamber, the plurality of primary flame ports being positioned below the plurality of boost flame ports along the axial direction.

9. The gas burner assembly of claim 1 , wherein the upper housing defines a primary air inlet extending about the circumferential direction above a top panel of the cooktop appliance, the primary air inlet being in fluid communication with an air entrainment chamber that is separated from the primary burner chamber by a divider wall, and wherein the primary fuel inlet sprays fuel through a hole defined in the divider wall such that ambient air is entrained with the fuel and ejected into the primary burner chamber.

10. The gas burner assembly of claim 9 , wherein the air entrainment chamber is positioned below the primary burner chamber and the primary fuel inlet discharges the flow of fuel which passes proximate a top of the primary burner chamber.

11. The gas burner assembly of claim 1 , further comprising a circumferential baffle positioned within the primary burner chamber and defining an annular opening proximate a bottom of the primary burner chamber.

12. The gas burner assembly of claim 1 , further comprising a flow developer positioned between the inner mixing chamber and the boost burner chamber for straightening or conditioning a flow of mixed fuel and air.

13. The gas burner assembly of claim 12 , wherein the flow developer comprises a plurality of passageways or a plurality of fins extending along the axial direction.

14. The gas burner assembly of claim 12 , wherein the flow developer is defined at a bottom of the upper housing.

15. The gas burner assembly of claim 1 , wherein the plurality of apertures are defined proximate a bottom wall of the bottom housing and are a plurality of slots defined in a distal end of the center body.

16. The gas burner assembly of claim 1 , wherein the bottom housing comprises a cylindrical sidewall, the boost fuel inlet and the boost air inlet each being positioned within or mounted to the cylindrical sidewall such that the boost fuel inlet directs the flow of fuel along the axial direction and the boost air inlet directs the flow of air in a plane perpendicular to the axial direction.

17. A cooktop appliance, comprising:
a top panel; and
a gas burner assembly positioned on the top panel, the gas burner assembly comprising:
a bottom housing defining an axial direction, a radial direction, and a circumferential direction;
a center body positioned concentrically within the bottom housing to divide the bottom housing into a mixing chamber extending from the bottom housing to the center body along the radial direction and, an inner mixing chamber positioned inward of the center body and the mixing chamber along the radial direction, the center body further defining a plurality of apertures providing fluid communication between the mixing chamber and the inner mixing chamber;
an upper housing positioned over the center body and defining a boost burner chamber and a primary burner chamber, the boost burner chamber being in fluid communication with the inner mixing chamber of the center body;
a primary fuel inlet in fluid communication with the primary burner chamber; and
a boost fuel inlet and a boost air inlet directly coupled to the bottom housing and being in in fluid communication with the mixing chamber, such that a flow of fuel and a flow of air mix in the mixing chamber before passing into the inner mixing chamber through the plurality of apertures.

18. The cooktop appliance of claim 17 , wherein the boost fuel inlet injects the flow of fuel along a first direction and the boost air inlet injects the flow of air along a second direction, the second direction being perpendicular to the first direction.

19. The cooktop appliance of claim 17 , wherein the boost fuel inlet and the boost air inlet are positioned proximate to each other on the bottom housing.

20. The cooktop appliance of claim 17 , wherein the boost fuel inlet and the boost air inlet are positioned proximate a top of the mixing chamber and the plurality of apertures are defined at a bottom of the mixing chamber.

Assignees

• Haier Us Appliance Solutions Inc

Inventors

• Cadima Paul Bryan

Classifications

• F23D14/34 Primary

  Burners specially adapted for use with means for pressurising the gaseous fuel or the combustion air · CPC title

• F23D14/02

  Premix gas burners, i.e. in which gaseous fuel is mixed with combustion air upstream of the combustion zone · CPC title

• F23D2900/14062

  for cooking ranges having multiple flame rings · CPC title

• F23D14/70

  Baffles or like flow-disturbing devices · CPC title

• F24C3/085

  on ranges · CPC title