Modular indirect suspended/ceiling mount fixture

Patent metadata

Field	Value
Publication number	US-10823347-B2
Application number	US-201113189535-A
Country	US
Kind code	B2
Filing date	Jul 24, 2011
Priority date	Jul 24, 2011
Publication date	Nov 3, 2020
Grant date	Nov 3, 2020

Abstract

A modular troffer-style fixture particularly well-suited for use with solid state light sources. The fixture comprises a reflector that includes parallel rails running along its length, providing a mount mechanism and structural support. An exposed heat sink is disposed proximate to the reflector. The portion of the heat sink facing the reflector functions as a mount surface for the light sources. The heat sink is hollow through the center in the longitudinal direction. The hollow portion defines a conduit through which electrical conductors can be run to power light emitters. One or more light sources disposed along the heat sink mount surface emit light toward the reflector where it can be mixed and/or shaped before it is emitted from the troffer as useful light. End caps are arranged at both ends of the reflector and heat sink, allowing for the easy connection of multiple units in a serial arrangement.

First claim

We claim:

1. A lighting assembly, comprising:
an elongated heat sink comprising a body, said body comprising a mount surface and a hollow interior that defines a conduit through said body, said conduit completely surrounded by said body and running in a longitudinal direction through an interior of said body;
an electrical conductor at least partially located in said conduit;
a reflector over said heat sink, said reflector comprising a reflective surface facing said mount surface and said heat sink, wherein said reflective surface has a width larger than said heat sink; and
a first end cap, said heat sink and said reflector mountable to said end cap, wherein said first end cap maintains a distance between said reflector and said heat sink.

2. The lighting assembly of claim 1 , said reflector further comprising a back surface comprising first and second rails running longitudinally along said back surface, said first and second rails providing mechanical support for said reflector.

3. The lighting assembly of claim 2 , said first and second rails comprising an inner flange along an inside surface of said first and second rails.

4. The lighting assembly of claim 3 , said inner flange shaped to cooperate with a U-shaped mount bracket configured to be mounted to a ceiling.

5. The lighting assembly of claim 2 , said first and second rails comprising an outer flange along an outside surface of said first and second rails.

6. The lighting assembly of claim 5 , said outer flange shaped to cooperate with mount tongs that extend down from a ceiling.

7. The lighting assembly of claim 1 , wherein said first end cap houses electronics for powering light emitters.

8. The lighting assembly of claim 7 , wherein said electronics are accessible for testing when said first end cap is mounted to said reflector and said heat sink.

9. The lighting assembly of claim 1 , further comprising a second end cap, said first and second end caps comprising snap-fit structures such that said heat sink and said reflector are mountable between said first and second end caps.

10. The lighting assembly of claim 9 , wherein said second end cap further comprises mount structures on both sides such that said second end cap may be connected to an additional end cap or an additional reflector on either side.

11. The lighting assembly of claim 1 , wherein said reflector comprises an extruded material having high optical reflectivity.

12. The lighting assembly of claim 1 , wherein said heat sink comprises an extruded material having high thermal conductivity.

13. The lighting assembly of claim 1 , wherein said reflector comprises a base material and a reflective material.

14. The lighting assembly of claim 13 , wherein said reflective material is distributed across said reflective surface such that said reflector comprises transmissive windows that allow light to pass through said reflector and out a back surface of said reflector to provide uplight.

15. The lighting assembly of claim 13 , wherein said reflective material is distributed non-uniformly across said reflective surface.

16. A modular lighting assembly, comprising:
at least one lighting unit capable of being connected to additional lighting units in an end-to-end serial arrangement, said at least one lighting unit comprising:
an elongated heat sink comprising a mount surface;
a plurality of light emitters on said mount surface;
a reflector comprising a reflective surface facing said heat sink and a back surface comprising first and second rails running longitudinally across said back surface;
a first end cap; and
a second end cap;
wherein said heat sink and said reflector extend between and are separately releasably mounted to said first end cap and said second end cap, said first and second end caps maintaining a distance between said reflector and said heat sink such that said heat sink is entirely below said reflector, and
wherein said heat sink, said reflector, and said first and second rails are between said first end cap and said second end cap, wherein at least one of said first and second rails is configured to engage with at least one of said first and second end caps.

17. The modular lighting assembly of claim 16 , wherein a plurality of said at least one lighting unit are connected in an end-to-end serial arrangement.

18. The modular lighting assembly of claim 17 , wherein each of said plurality of said at least one lighting unit further comprises electronics within said first end cap for providing power to light emitters.

19. The modular lighting assembly of claim 18 , wherein said electronics in each of said plurality of said at least one lighting unit are accessible for testing when said lighting units are connected.

20. The modular lighting assembly of claim 16 , said heat sink shaped to define a conduit running longitudinally through the interior of said heat sink, wherein said heat sink is configured to house electrical conductors.

21. The modular lighting assembly of claim 16 , said first and second rails each comprising an inner flange along an inside surface of said first and second rails.

22. The modular lighting assembly of claim 21 , said inner flange shaped to cooperate with a U-shaped mount bracket mounted to a surface.

23. The modular lighting assembly of claim 16 , said first and second rails comprising an outer flange along an outside surface of said first and second rails.

24. The modular lighting assembly of claim 23 , said outer flange shaped to cooperate with mount tongs that extend down from a surface above said lighting assembly.

25. The modular lighting assembly of claim 16 , said first and second end caps comprising snap-fit structures such that said heat sink and said reflector are mounted with a snap-fit connection between said end caps.

26. The modular lighting assembly of claim 16 , wherein said reflector comprises an extruded material having high optical reflectivity.

27. The modular lighting assembly of claim 16 , wherein said heat sink comprises an extruded material having high thermal conductivity.

28. The modular lighting assembly of claim 16 , said second end cap comprising mount structures on two opposing surfaces.

29. A lighting assembly, comprising:
an elongated heat sink comprising a mount surface, said heat sink surrounding a conduit extending in a longitudinal direction through said heat sink;
a plurality of light emitters on said mount surface and over said conduit;
an electrical conductor running through said conduit in the longitudinal direction to provide power to said light emitters;
a reflector comprising a reflective surface facing toward said light emitters and said heat sink, wherein said reflective surface has a width larger than said heat sink; and
first and second end caps comprising mount structures such that said heat sink and said reflector extend between and are separately releasably mounted to said first and second end caps, said first and second end caps maintaining a distance between said reflector and said heat sink such that said heat sink is entirely below said reflector, said first end cap housing electronics for powering said light emitters, said reflector further comprising a back surface comprising first and second rails running longitudinally along said back surface and configured to engage said first and second end caps.

Assignees

• Snell Nathan
• Lay James Michael
• Nguyen Nick
• Oflaherty Patrick John
• Ideal Ind Lighting Llc

Inventors

• Snell Nathan
• Lay James Michael
• Nguyen Nick
• O'Flaherty Patrick John

Classifications

• F21Y2113/13

  comprising an assembly of point-like light sources · CPC title

• F21S8/043

  mounted by means of a rigid support, e.g. bracket or arm · CPC title

• F21V7/0008

  providing for indirect lighting · CPC title

• F21V15/015

  Devices for covering joints between adjacent lighting devices; End coverings · CPC title

• F21V15/013

  the housing being an extrusion · CPC title