Exhaust purification device for internal combustion engine and method for controlling the device

Patent metadata

Field	Value
Publication number	US-10823035-B2
Application number	US-201816207433-A
Country	US
Kind code	B2
Filing date	Dec 3, 2018
Priority date	Dec 11, 2017
Publication date	Nov 3, 2020
Grant date	Nov 3, 2020

Abstract

An exhaust purification device includes a PM filter and a differential pressure sensor for the PM filter, and calculates a first estimated amount PMf based on the operating state of the internal combustion engine and a second estimated amount PMc based on the differential pressure. The exhaust purification device performs an anomaly determination of the differential pressure sensor based on the state of the differential pressure sensor from stopping of the internal combustion engine to a startup thereof, and corrects the first estimated amount PMf based on the second estimated amount PMc when starting the internal combustion engine. The exhaust purification device calculates, as the PM deposition amount Pr, the larger value of the first and second estimated amounts, and starts a filter regeneration control of the PM filter when the PM deposition amount Pr is equal to or more than a first predetermined amount.

First claim

The invention claimed is:

1. An exhaust purification device for an internal combustion engine, comprising:
an exhaust passage, from which exhaust gas from the internal combustion engine is discharged;
a PM filter provided in the exhaust passage and configured to trap PM contained in the exhaust gas; and
a differential pressure sensor configured to detect a differential pressure between an upstream side and a downstream side of the PM filter, wherein
the exhaust purification device includes a control device including a processor, the control device being configured to
calculate a first estimated amount as an estimated amount of PM deposited in the PM filter based on an operating state of the internal combustion engine,
calculate a second estimated amount as an estimated amount of PM deposited in the PM filter based on a differential pressure detected by the differential pressure sensor,
perform an anomaly determination of the differential pressure sensor based on a state of the differential pressure sensor in a period from stopping of the internal combustion engine to a startup thereof,
when starting the internal combustion engine, execute a correction process to correct the first estimated amount based on the second estimated amount,
calculate, as a PM deposition amount, the larger value of the first estimated amount and the second estimated amount, and
start a filter regeneration control for burning and removing PM trapped in the PM filter when the PM deposition amount is equal to or more than a predetermined amount.

2. The exhaust purification device for the internal combustion engine according to claim 1 , wherein the control device is configured to perform, when the first estimated amount is larger than the second estimated amount, a decreasing correction on the first estimated amount by the correction process; perform, when the first estimated amount is smaller than the second estimated amount, an increasing correction on the first estimated amount by the correction process; and decrease a level of correction of the first estimated amount when the decreasing correction is performed than that when the increasing correction is performed.

3. The exhaust purification device for the internal combustion engine according to claim 2 , wherein the control device is configured to correct, when performing the increasing correction on the first estimated amount, a value of the first estimated amount such that the first estimated amount is equalized with the second estimated amount by a single correction process.

4. The exhaust purification device for the internal combustion engine according to claim 2 , wherein the control device is configured to set, when performing a decreasing correction on the first estimated amount, an upper limit of a correction amount of the first estimated amount to be corrected by a single correction process.

5. The exhaust purification device for the internal combustion engine according to claim 1 , wherein the control device is configured to execute the correction process when it is determined by the anomaly determination that the differential pressure sensor is normal, and refrain from executing the correction process when it is determined that the differential pressure sensor has an anomaly.

6. An exhaust purification device for an internal combustion engine, comprising:
an exhaust passage, from which exhaust gas from the internal combustion engine is discharged;
a PM filter provided in the exhaust passage and configured to trap PM contained in the exhaust gas; and
a differential pressure sensor configured to detect a differential pressure between an upstream side and a downstream side of the PM filter, wherein
the exhaust purification device includes a control device including a processor and a memory, the processor executing program stored in the memory, the program including:
calculating a first estimated amount as an estimated amount of PM deposited in the PM filter based on an operating state of the internal combustion engine,
calculating a second estimated amount as an estimated amount of PM deposited in the PM filter based on a differential pressure detected by the differential pressure sensor,
performing an anomaly determination of the differential pressure sensor based on a state of the differential pressure sensor in a period from stopping of the internal combustion engine to a startup thereof,
when starting the internal combustion engine, executing a correction process to correct the first estimated amount based on the second estimated amount,
calculating, as a PM deposition amount, the larger value of the first estimated amount and the second estimated amount, and
starting a filter regeneration control for burning and removing PM trapped in the PM filter when the PM deposition amount is equal to or more than a predetermined amount.

7. A method for controlling an exhaust purification device for an internal combustion engine, wherein
the exhaust purification device includes
an exhaust passage, from which exhaust gas from the internal combustion engine is discharged,
a PM filter provided in the exhaust passage and configured to trap PM contained in the exhaust gas, and
a differential pressure sensor configured to detect a differential pressure between an upstream side and a downstream side of the PM filter,
the method comprising:
calculating a first estimated amount as an estimated amount of PM deposited in the PM filter based on an operating state of the internal combustion engine;
calculating a second estimated amount as an estimated amount of PM deposited in the PM filter based on a differential pressure detected by the differential pressure sensor;
performing an anomaly determination of the differential pressure sensor based on a state of the differential pressure sensor in a period from stopping of the internal combustion engine to a startup thereof;
when starting the internal combustion engine, executing a correction process to correct the first estimated amount based on the second estimated amount;
calculating, as a PM deposition amount, the larger value of the first estimated amount and the second estimated amount; and
starting a filter regeneration control for burning and removing PM trapped in the PM filter when the PM deposition amount is equal to or more than a predetermined amount.

Assignees

• Toyota Motor Co Ltd

Inventors

• Maeda Naoki
• Idogawa Masanao
• Kobashi Noriyasu

Classifications

• B01D46/80

  Chemical processes for the removal of the retained particles, e.g. by burning · CPC title

• F01N9/005

  using models instead of sensors to determine operating characteristics of exhaust systems, e.g. calculating catalyst temperature instead of measuring it directly · CPC title

• F01N2560/08

  the means being a pressure sensor · CPC title

• F01N3/021 Primary

  by means of filters · CPC title

• Y02T10/12

  Improving ICE efficiencies · CPC title