Geared turbofan engine and spline arrangement

Patent metadata

Field	Value
Publication number	US-10823004-B2
Application number	US-201916355048-A
Country	US
Kind code	B2
Filing date	Mar 15, 2019
Priority date	Mar 20, 2018
Publication date	Nov 3, 2020
Grant date	Nov 3, 2020

Abstract

A geared turbofan engine that has a planetary gearbox which couples a fan shaft and a turbine shaft to each other. The planetary gearbox includes a sun gear that is driven by the turbine shaft. The turbine shaft and the sun gear form a spline shaft connection that is lubricated with oil. Sealing means are provided, sealing off the oil in the toothing area of the spline shaft connection. The sealing means have an elastic sealing ring that has a variable diameter and is springing outwards, and that is arranged inside a groove extending in the circumferential direction of the turbine shaft, wherein the sealing ring abuts at an inner circumferential surface of the sun gear with its radially outer circumferential surface. In further aspects, the invention relates to a method for mounting a planetary gearbox on a turbine shaft and to a spline arrangement.

First claim

The invention claimed is:

1. A geared turbofan engine, comprising:
a fan stage,
a fan shaft via which the fan stage is driven,
a turbine shaft, and
a planetary gearbox that couples the fan shaft and the turbine shaft to each other, wherein
the planetary gearbox has a sun gear that rotates about a rotational axis of the geared turbofan engine and is driven by the turbine shaft, wherein the rotational axis defines an axial direction of the geared turbofan engine,
the turbine shaft forms an outer spline toothing and the sun gear forms an inner spline toothing, and the outer spline toothing and the inner spline toothing form a spline shaft connection of the turbine shaft and the sun gear,
the spline shaft connection has a toothing area that is lubricated with oil, and
sealing means are provided, sealing off the oil in the toothing area against axial leaking,

wherein
the sealing means have an elastic sealing ring that has variable diameter and is springing outwards, and that is arranged inside a groove that extends in the circumferential direction of the turbine shaft, wherein, with its radially outer circumferential surface, the sealing ring abuts at an inner circumferential surface of the sun gear.

2. The geared turbofan engine according to claim 1 , wherein the sealing ring has two ends that adjoin each other, and in doing so overlap with each other, wherein the degree of overlapping determines the diameter of the sealing ring.

3. The geared turbofan engine according to claim 2 , wherein the ends of the sealing ring overlap with each other in a freely movable manner, and in doing so form respectively one extension with an axial abutment surface, wherein the extensions abut each other at their axial abutment surfaces.

4. The geared turbofan engine according to claim 2 , wherein the ends of the sealing ring overlap with each other, and in doing so respectively form an extension with an axial abutment surface and an axial projection, wherein the degree of overlapping of the ends has a maximum and a minimum, and wherein the minimum degree of overlapping is defined by the axial projections of the two extensions that come into engagement with each other at the minimum degree of overlapping.

5. The geared turbofan engine according to claim 1 , wherein the sealing ring and/or the groove are formed in such a manner that oil can be introduced into the toothing area through a radial gap below the sealing ring.

6. The geared turbofan engine according to claim 1 , wherein, at its radially inner circumferential surface, the sealing ring has concave indentations that extend in the radial direction.

7. The geared turbofan engine according to claim 6 , wherein the indentations are formed in a bow-shaped manner and are distributed in an even manner across the inner circumference of the sealing ring.

8. The geared turbofan engine according to claim 1 , wherein the groove is formed in an extension portion of the outer spline toothing of the turbine shaft that extends in the axial direction to beyond the toothing area.

9. The geared turbofan engine according to claim 8 , wherein the groove that is formed inside the extension portion and inside of which the sealing ring is arranged has a smaller radial depth than the outer spline toothing of the drive shaft.

10. The geared turbofan engine according to claim 1 , wherein, in addition to the sealing ring, the sealing means that seal off the oil in the toothing area against axial leaking have a further sealing element that is arranged or formed axially opposite the sealing ring on the axially frontal side of the toothing area.

11. The geared turbofan engine according to claim 10 , wherein the further sealing element is formed by a further sealing ring that is formed in one piece with the sun gear or is attached at the same, wherein the further sealing ring is arranged and formed in such a manner that it forms a gap to the turbine shaft through which oil can be introduced in the axial direction into the toothing area.

12. The geared turbofan engine according to claim 1 , wherein a means is provided that acts together with the sealing ring and that couples the rotation of the sealing ring with the rotation of the turbine shaft.

13. The geared turbofan engine according to claim 12 , wherein the means is formed by a pin that is connected to the turbine shaft and extends in the radial direction, and that passes through a corresponding opening inside the sealing ring, or that the means is formed by an axial extension of the sealing ring that engages with the outer spline toothing of the turbine shaft.

14. The geared turbofan engine according to claim 1 , wherein the sealing ring is made of steel, of polytetrafluorethylene, or of polyamide-imide.

15. The geared turbofan engine according to claim 1 , wherein the sun gear has an axially rear, radially extending end face, and forms a chamfer at the axially rear end face radially inside, with the chamfer being oriented and dimensioned in such a manner that, when the sun gear is pushed onto the turbine shaft for mounting purposes, the sealing ring comes to rest against the chamfer of the sun gear, the sealing ring is pressed together in the radial direction by the shape of the chamfer if the sun gear is further axially displaced, and finally abuts the inner circumferential surface of the sun gear under tension with its radially outer circumferential surface.

16. The geared turbofan engine according to claim 1 , wherein the geared turbofan engine further comprises:
a plurality of planetary wheels that are driven by the sun gear,
a ring gear with which the plurality of planetary wheels is in engagement, and
a plurality of planetary pins, wherein respectively one planetary pin is arranged in a planetary wheel, and the planetary pin and the planetary wheel form a lubricated bearing, wherein the planetary pins are coupled to a torque carrier, and the torque carrier is coupled to the fan shaft.

17. A method for mounting a planetary gearbox on a turbine shaft for producing a geared turbofan engine according to claim 1 , wherein the sun gear of the planetary gearbox is pushed onto the turbine shaft in the axial direction, characterized by the steps of:
placing the sealing ring inside the groove of the turbine shaft,
pushing the sun gear onto the turbine shaft in the axial direction, wherein the sun gear has a chamfer at its axially rear end face, with the chamfer being oriented and dimensioned in such a manner that, if an axial displacement of the sun gear occurs, the sealing ring comes to rest against the chamfer of the sun gear, and the sealing ring is pressed together in the radial direction by the shape of the chamfer if a further displacement of the sun gear occurs, and
in the finished mounted position, the sealing ring abuts with tension at the inner circumferential surface of the sun gear adjacent to the toothing area.

18. A spline arrangement, comprising
a drive shaft that has an outer spline toothing,
a drive element that has an inner spline toothing and is driven by the drive shaft, wherein
the outer spline toothing and the inner spline toothing form a spline shaft connection of drive shaft and drive element,
the spline shaft connection has a toothing area that is lubricated with oil, and
sealing means are provided, sealing off the oil in the toothing area against any axial leaking,

wherein
the sealing means have an elastic sealing ring that has a variable diameter and is springing outwards, and that abuts an inner circumferential surface of the driv

Assignees

• Rolls Royce Deutschland Ltd & Co Kg

Inventors

• Kallianteris Christos
• Becker Andreas

Classifications

• F02C7/28

  Arrangement of seals · CPC title

• F02K3/06

  with front fan · CPC title

• F05D2260/98

  Lubrication · CPC title

• F16H1/28

  with gears having orbital motion · CPC title

• F16D3/06

  specially adapted to allow axial displacement · CPC title