Transformable tray and tray system for receiving, transporting and unloading items

Patent metadata

Field	Value
Publication number	US-10822185-B2
Application number	US-201916406350-A
Country	US
Kind code	B2
Filing date	May 8, 2019
Priority date	Oct 1, 2014
Publication date	Nov 3, 2020
Grant date	Nov 3, 2020

Abstract

Features for loading, transporting and unloading of items are disclosed. Systems, devices and methods for such operations using a tray are described. In some embodiments, a tray having a moveable bottom allows for switching between a configuration for loading and unloading items in and out of the tray and a configuration for transportation of items inside the tray. The trays may also be stacked, for transportation of multiple trays at once, and nested, for saving space when storing the trays. In some embodiments, the trays may be used in conjunction with loading and unloading systems.

First claim

What is claimed is:

1. A method for unloading a tray, the method comprising:
identifying the tray in an unloading system having an item to be unloaded, the tray comprising a front wall and a back wall opposite the front wall, a fixed bottom side, and a moveable bottom configured to move from a first position for unloading the item from the tray to a second position for transporting the item within the tray, wherein, in the first position, a front edge of the moveable bottom is proximate a top edge of the front wall and a back edge of the moveable bottom is proximate the fixed bottom side and the back wall;
placing the identified tray in a tray unloading location comprising a tray support and an arm, the tray support contacting at least a portion of the fixed bottom side;
lowering the tray support;
maintaining the arm in a fixed position;
wherein lowering the tray support causes the front wall of the tray to lower, and causes the arm to contact the moveable bottom;
wherein the contact between the moveable bottom and the arm causes the moveable bottom to rotate about an axis defined by the back edge of the moveable bottom, and the back wall of the tray to remain in a raised position while the front end of the tray lowers, thereby moving the moveable bottom of the tray to the first position; and
moving the first item from the moveable bottom onto the unloading surface.

2. The method of claim 1 , further comprising moving the moveable bottom of the tray to the second position by raising the tray support, thereby raising the front wall, thereby causing the movable bottom to rotate around the axis defined by the back edge of the moveable bottom.

3. The method of claim 1 , wherein:
the fixed bottom side having a window formed therein that provides access for the arm to contact the moveable.

4. The method of claim 1 , wherein when the moveable bottom is in the first position, the moveable bottom forms a planar surface with the unloading surface.

5. The method of claim 4 , wherein moving the first item from the moveable bottom onto the unloading surface comprises sliding the first item along the planar surface.

6. The method of claim 1 , wherein moving the first item from the moveable bottom of the tray onto the unloading surface comprises translating at least one gripper coupled to a track; to thereby slide the first item onto the unloading surface.

7. The method of claim 1 , further comprising moving the tray into the unloading system.

8. The method of claim 1 , wherein lowering the tray support positions the tray at an angle with respect to the unloading surface.

9. A method for unloading a tray, the method comprising:
identifying the tray in an unloading system that has an item to be unloaded, wherein the tray comprises a front side, a back side, a bottom side defining a window that provides access to a moveable bottom, and a moveable bottom configured to move from a first position where the moveable bottom is substantially parallel to the bottom side, and to a second position where at least a portion of the moveable bottom is not substantially parallel with the bottom side; and
wherein the unloading system comprises a tray support; at least one arm coupled to and extending from the tray support; a tray mount coupled with the tray support and
having a surface configured to receive the tray thereon, wherein the tray mount defines at least one opening extending therethrough, and wherein the at least one opening is configured to receive therethrough the at least one arm;
moving the back side or the front side of the tray so that the back side is at an angle relative to the front side; and
moving the first item from the moveable bottom onto the unloading surface.

10. The method of claim 9 , wherein moving the back side or the front side of the tray comprises lowering the tray mount.

11. The method of claim 9 , further comprising moving the at least one arm through the at least one opening of the tray mount towards the moveable bottom, wherein the moveable bottom is positioned such that it forms a planar surface with the unloading surface.

Assignees

• United States Postal Service

Inventors

• Stratton Christopher M
• Smith Gregory J
• Potter Thomas C
• Perry-Eaton Wayne R

Classifications

• B07C3/008 Primary

  Means for collecting objects, e.g. containers for sorted mail items (pile receivers in general B65H31/00) · CPC title

• B65G65/34 Primary

  Emptying devices (conveyor construction B65G15/00 - B65G35/00; devices similar to vehicle tipplers B65G67/48) · CPC title

• B65G65/32 Primary

  Filling devices · CPC title