Apparatus for additive manufacturing of three-dimensional objects

Patent metadata

Field	Value
Publication number	US-10821387-B2
Application number	US-201715812417-A
Country	US
Kind code	B2
Filing date	Nov 14, 2017
Priority date	Nov 14, 2016
Publication date	Nov 3, 2020
Grant date	Nov 3, 2020

Abstract

An apparatus (1) for additive manufacturing of three-dimensional objects (2) by successive, selective layer-by-layer exposure and thus successive, selective layer-by-layer solidification of construction material layers of construction material (3) that can be solidified by means of an energy beam, comprising a pipe structure (12), and a filter device (7) that is connected to the pipe structure (12), provided for filtering the process gas (9), wherein the filter device (7) comprises several filter modules (14) that can be or are arranged exchangeably connected to the pipe structure (12).

First claim

The invention claimed is:

1. An apparatus for additive manufacturing of three-dimensional objects by successive, selective layer-by-layer exposure and thus successive, selective layer-by-layer solidification of construction material layers of construction material with an energy beam, comprising:
a pipe structure that comprises at least one pipe element through which process gas can be flown, the process gas arising in the course of performing additive construction processes in a process chamber of the apparatus, the process gas containing impurities arising related to the process;
a filter device connected to the pipe structure, the filter device provided for filtering the process gas, wherein the filter device comprises:
a first filter module exchangeably connected or connectable to the pipe structure and having a total length between its opposed connection interfaces corresponding to a distance between opposed connection areas of the pipe structure, the first filter module having a first filter body receiving room with a first filter body receiving room length being a component of the total length, the first filter body receiving room configured for receiving a first number of a defined filter body; and
a second filter module exchangeably connected or connectable to the pipe structure and having said total length, the second filter module having a second filter body receiving room with a second filter body receiving room length being a component of the total length and greater than the first filter body receiving room length, the second filter body receiving room configured for receiving a second number of the defined filter body, the second number being greater than the first number; and

a switching device assigned to the filter device, the switching device operable to individually switch respective ones of the first and second filter modules between an operating state comprising the respective filter module connected to the pipe structure such that process gas can be flown therethrough and a nonoperating state comprising the respective filter module connected to the pipe structure such that process gas cannot be flown therethrough.

2. The apparatus according to claim 1 , wherein the switching device is formed as or comprises a valve device, the valve device comprising a plurality of valve units, respective ones of the valve units of the valve device being assigned to a filter module that is arranged connected to the pipe structure.

3. The apparatus according to claim 1 , wherein the pipe structure comprises a connection device that comprises a plurality of connection areas, wherein respective ones of the plurality of filter modules can be arranged connected to the pipe structure via corresponding respective ones of the plurality of connection interfaces, and wherein corresponding respective ones of the plurality of connection interfaces are each spaced apart by a distance corresponding to the total length of the filter modules.

4. The apparatus according to claim 3 , comprising respective pairs of the plurality of connection interfaces being assigned to corresponding respective ones of the plurality of valve units.

5. The apparatus according to claim 1 , comprising:
a detection device assigned to the filter device, the detection device provided for detecting saturation information describing a degree of saturation of at least one filter module connected to the pipe structure.

6. The apparatus according to claim 5 , wherein the saturation information describes a parameter dependent on the degree of saturation of a filter module of the plurality of filter modules, wherein the parameter comprises:
a weight of the filter module or a change in weight of the filter module,
a pressure of the process gas or the pressure difference of the process gas between an inflow section of the filter module forming an inflow side and an outflow section of the filter module forming an outflow side,
a flow rate of the process gas through the filter module or a flow rate difference between an inflow section of the filter module forming an inflow side and an outflow section of the filter module forming an outflow side, or
a composition of the process gas flowing through the filter module or flowing out of the filter module.

7. The apparatus according to claim 1 , wherein a respective filter module forms an assembly group that can be or is preconfigured and handled separately.

8. The apparatus according to claim 1 , wherein the connection interfaces of respective ones of the filter modules are configured identically.

9. The apparatus according to claim 1 , wherein only filter module housings with a specific geometrically defined configuration comprising a specific length can be connected to the connection areas of the apparatus, wherein respective ones of the filter modules of the filter device have a respective geometrically defined configuration comprising a respective length.

10. The apparatus according to claim 1 , wherein the filter body/bodies received in a respective filter body receiving room comprised in the filter module housing is/are received with a press fit in the respective filter body receiving room.

11. The apparatus according to claim 1 , wherein respective ones of the filter modules comprise a closure device arranged or formed on the filter module housing, wherein a respective filter module housing has an access opening that can be closed with the respective closure device and forms an access option into the respective filter body receiving room.

12. The apparatus according to claim 1 , wherein the filter module housing comprises a flow channel structure through which the process gas is or can be flown, wherein the flow channel structure comprises a first flow channel structure section that comprises an inflow section for flowing the process gas to be filtered into the filter module and a second flow channel structure section that comprises an outflow section for flowing filtered process gas out of the filter module, wherein the filter body/bodies received in the respective filter body receiving room comprised in the filter module housing is/are arranged between the first and second flow channel structure section.

13. The apparatus according to claim 5 , comprising the flow rate of the process gas through the filter module being as compared to the capacity of a flow generation device generating the process gas flow.

14. An apparatus for additive manufacturing of three-dimensional objects by successive, selective layer-by-layer exposure and successive, selective layer-by-layer solidification of layers of construction material with an energy beam, comprising:
a pipe structure that comprises:
at least one pipe element, through which a process gas arising in the course of performing additive construction processes in a process chamber can flow; and
a connection device comprising a plurality of connection areas; and

a filter device connected to the pipe structure, the filter device provided for filtering the process gas, wherein the filter device comprises:
a first filter module exchangeably connected or connectable to the connection device of the pipe structure and having a total length between its opposed connection interfaces corresponding to a distance between opposed connection areas of the pipe structure, the first filter module having a first filter body receiving room with a first filter body receiving room length being a component of the total length, the first filter body receiving room configured for receiving a first number of a defined filter body; and
a second filter module exchangeably connected or connectable to the connect

Assignees

• Cl Schutzrechtsverwaltungs Gmbh
• Concept Laser Gmbh

Inventors

• Stammberger Jens
• Diller Christian
• Hetzel Ralf

Classifications

• B33Y50/02 Primary

  for controlling or regulating additive manufacturing processes · CPC title

• B22F12/38

  Housings, e.g. machine housings · CPC title

• B22F10/77

  of gas · CPC title

• B22F10/322

  of the gas flow, e.g. rate or direction · CPC title

• B22F12/90

  Means for process control, e.g. cameras or sensors · CPC title