Apparatus for additive manufacturing of three-dimensional objects

Patent metadata

Field	Value
Publication number	US-10821386-B2
Application number	US-201715812466-A
Country	US
Kind code	B2
Filing date	Nov 14, 2017
Priority date	Nov 14, 2016
Publication date	Nov 3, 2020
Grant date	Nov 3, 2020

Abstract

An apparatus for additive manufacturing of three-dimensional objects by successive, selective layer-by-layer exposure and thus successive, selective layer-by-layer solidification of construction material layers of construction material that can be solidified by means of an energy beam, comprising a filter device provided for filtering process gas arising in the course of performing additive construction processes in a process chamber of the apparatus, wherein the filter device comprises several filter modules with a filter module housing each, wherein every filter module housing comprises a filter body receiving room configured with a defined geometry provided for receiving a defined number of filter bodies configured with a defined geometry, wherein every filter module comprises connection interfaces on the filter module via which it is or can be connected, if required, to defined connection areas of a pipe structure of the apparatus that is or can be flown through by the process gas.

First claim

The invention claimed is:

1. An apparatus for additive manufacturing of three-dimensional objects by successive, selective layer-by-layer exposure and thus successive, selective layer-by-layer solidification of construction material layers of construction material with an energy beam, the apparatus comprising:
a filter device provided for filtering a process gas arising in the course of performing additive construction processes in a process chamber of the apparatus, the process gas containing impurities arising related to the process;
a first filter module of the filter device, comprising a first filter module housing, the first filter module housing comprising:
a first filter body receiving room configured with a first receiving room length for receiving a first number of at least one filter body; and
a first flow channel structure having a first inflow section having a first inflow section length configured for flowing the process gas into the first filter body receiving room and a first outflow section having a first outflow section length configured for flowing the process gas out of the first filter body receiving room; and

a second filter module of the filter device, comprising a second filter module housing, the second filter module housing comprising:
a second filter body receiving room configured with a second receiving room length for receiving a second number of the at least one filter body, wherein the second number is greater than the first number; and
a second flow channel structure having a second inflow section having a second inflow section length configured for flowing the process gas into the second filter body receiving room and a second outflow section having a second outflow section length configured for flowing the process gas out of the second filter body receiving room;

wherein each of the first and second filter modules has an equal total length defined as a sum of the respective inflow section, outflow section, and receiving room lengths.

2. The apparatus according to claim 1 , wherein a respective filter module forms an assembly group that is or can be preconfigured and handled separately.

3. The apparatus according to claim 1 , wherein connection interfaces, configured for connecting to connection areas of a pipe structure of the apparatus, of respective ones of the filter modules are configured identically.

4. The apparatus according to claim 3 , wherein only filter module housings with a specific geometrically defined configuration comprising said total length, can be connected to the connection areas of the apparatus.

5. The apparatus according to claim 1 , wherein the filter body/bodies received in a respective filter body receiving room comprised in the filter module housing is/are received with a press fit in the respective filter body receiving room.

6. The apparatus according to claim 1 , wherein respective ones of the filter modules comprise a closure device arranged or formed on the filter module housing, wherein a respective filter module housing has an access opening that can be closed with the respective closure device and forms an access option into the respective filter body receiving room.

7. The apparatus according to claim 6 , wherein the closure device comprises a cap-like closing element.

8. The apparatus according to claim 1 , wherein each of the first and second flow channel structures comprises a first flow channel structure section comprising the inflow section for flowing the process gas to be filtered into the filter module and a second flow channel structure section comprising the outflow section for flowing a filtered process gas out of the filter module, wherein the filter body/bodies received in the respective filter body receiving room comprised in the filter module housing is/are arranged between the first and second flow channel structure section.

9. A filter device for an apparatus for additive manufacturing of three-dimensional objects by successive, selective layer-by-layer exposure and thus successive, selective layer-by-layer solidification of construction material layers of construction material with an energy beam, wherein the filter device comprises:
a first filter module, comprising a first filter module housing, the first filter module housing comprising:
a first filter body receiving room configured with a first receiving room length for receiving a first number of at least one filter body; and
a first flow channel structure having a first inflow section having a first inflow section length configured for flowing the process gas into the first filter body receiving room and a first outflow section having a first outflow section length configured for flowing the process gas out of the first filter body receiving room; and

a second filter module, comprising a second filter module housing, the second filter module housing comprising:
a second filter body receiving room configured with a second receiving room length for receiving a second number of the at least one filter body, wherein the second number is greater than the first number; and
a second flow channel structure having a second inflow section having a second inflow section length configured for flowing the process gas into the second filter body receiving room and a second outflow section having a second outflow section length configured for flowing the process gas out of the second filter body receiving room;

wherein each of the first and second filter modules has an equal total length defined as a sum of the respective inflow section, outflow section, and receiving room lengths.

10. The apparatus according to claim 1 , wherein the respective filter body receiving volumes are determined based at least in part on an amount of impurities expected to be in the process gas when performing a corresponding additive construction process.

11. The apparatus according to claim 1 , wherein the filter bodies comprise stack-type filter bodies and/or row-type filter bodies.

12. The filter device according to claim 9 , wherein a respective filter module forms an assembly group that is or can be preconfigured and handled separately.

13. The filter device according to claim 9 , wherein respective ones of the filter modules comprise a closure device arranged or formed on the filter module housing, wherein a respective filter module housing as an access opening that can be closed with the respective closure device and forms an access option into the respective filter body receiving room.

14. The filter device according to claim 13 , wherein the closure device comprises a cap-like closing element.

15. The filter device according to claim 9 , wherein each of the first and second flow channel structures comprises a first flow channel structure section comprising the inflow section for flowing the process gas to be filtered into the filter module and a second flow channel structure section comprising the outflow section for flowing a filtered process gas out of the filter module, wherein the filter body/bodies received in the respective filter body receiving room comprised in the filter module housing is/are arranged between the first and second flow channel structure section.

16. The filter device according to claim 9 , wherein the respective filter body receiving volumes are determined based at least in part on an amount of impurities expected to be in the process gas when performing a corresponding additive construction process.

17. The filter device according to claim 9 , wherein the filter bodies comprise stack-type filter bodies and/or row-type filter bodies

Assignees

• Cl Schutzrechtsverwaltungs Gmbh
• Concept Laser Gmbh

Inventors

• Hofmann Alexander
• Stammberger Jens
• Hetzel Ralf

Classifications

• B01D46/001 Primary

  Means for connecting filter housings to supports · CPC title

• B22F12/38

  Housings, e.g. machine housings · CPC title

• B22F10/77

  of gas · CPC title

• B22F10/322

  of the gas flow, e.g. rate or direction · CPC title

• B22F12/70

  Gas flow means · CPC title