Permanent magnet based electric machine having enhanced torque

Patent metadata

Field	Value
Publication number	US-10819259-B2
Application number	US-201715586336-A
Country	US
Kind code	B2
Filing date	May 4, 2017
Priority date	May 4, 2017
Publication date	Oct 27, 2020
Grant date	Oct 27, 2020

Abstract

An electric machine is presented. The electric machine includes a stator. The electric machine further includes rotor disposed adjacent to the stator. The rotor includes a rotor core, a plurality of permanent magnets disposed in contact with the rotor core, a plurality of permanent magnets disposed in contact with the rotor core to modulate torque exerted on the rotor.

First claim

The invention claimed is:

1. An electric machine, comprising:
a stator;
a rotor disposed adjacent to the stator and comprising:
a rotor core;
a plurality of permanent magnets disposed in contact with the rotor core; and
one or more electrically conductive coils disposed at least partially within the rotor core, wherein the one or more electrically conductive coils are disposed surrounding and contacting at least one permanent magnet of the plurality of permanent magnets in an axial direction and a circumferential direction; and

a power source electrically coupled to the one or more electrically conductive coils to supply electrical excitation to the one or more electrically conductive coils to modulate torque exerted on the rotor.

2. The electric machine of claim 1 , wherein the rotor core comprises a plurality of slots on a surface of the rotor core, wherein the plurality of permanent magnets is disposed in the plurality of slots on a surface of the rotor core such that at least one surface of the each of the plurality of permanent magnets is exposed to the stator.

3. The electric machine of claim 1 , wherein the rotor core comprises a plurality of slots within the rotor core, wherein the plurality of permanent magnets is disposed in the plurality of slots within the rotor core.

4. The electric machine of claim 1 , wherein the one or more electrically conductive coils are disposed surrounding each permanent magnet of the plurality of permanent magnets along a length and a width of each of the plurality of permanent magnets.

5. The electric machine of claim 1 , wherein the stator comprises:
a stator core comprising a plurality of stator poles; and
a stator winding disposed in slots between adjacent stator poles of the plurality of stator poles.

6. The electric machine of claim 5 , wherein the power source comprises a power converter coupled between the stator winding and the one or more electrically conductive coils.

7. The electric machine of claim 6 , wherein the power converter comprises an AC to direct current (DC) converter.

8. The electric machine of claim 6 , wherein the power converter comprises at least one of a battery and a DC to DC converter.

9. The electric machine of claim 1 , wherein the rotor is disposed within the stator.

10. The electric machine of claim 1 , wherein the stator is disposed within the rotor.

11. The electric machine of claim 1 , wherein the rotor core comprises a plurality of laminates.

12. An electric machine, comprising:
a stator;
a rotor disposed adjacent to the stator and comprising:
a rotor core;
a plurality of permanent magnets disposed in contact with the rotor core; and
one or more electrically conductive coils disposed at least partially within the rotor core; and

a power source electrically coupled to the one or more electrically conductive coils to supply electrical excitation to the one or more electrically conductive coils to modulate torque exerted on the rotor,
wherein the one or more electrically conductive coils are disposed between adjacent permanent magnets of the plurality of permanent magnets,
wherein the rotor core comprises a plurality of slots on a surface of the rotor core, wherein the plurality of permanent magnets is disposed in the plurality of slots on a surface of the rotor core such that at least one surface of the each of the plurality of permanent magnets is exposed to the stator,
wherein the one or more electrically conductive coils are disposed surrounding and contacting respective permanent magnets of the plurality of permanent magnets in an axial direction and a circumferential direction.

13. An electric machine, comprising:
a stator; and
a rotor disposed adjacent to the stator and comprising:
a rotor core;
a plurality of permanent magnets disposed in contact with the rotor core; and
one or more electrically conductive coils disposed at least partially within the rotor core to modulate torque exerted on the rotor, wherein the one or more electrically conductive coils are disposed surrounding and contacting at least one permanent magnet of the plurality of permanent magnets in an axial direction and a circumferential direction.

14. The electric machine of claim 13 , wherein the one or more electrically conductive coils are disposed surrounding each of the plurality of permanent magnets along a length and a width of each of the plurality of magnets.

15. The electric machine of claim 13 , further comprising a power source electrically coupled to the one or more electrically conductive coils to supply electrical excitation to the one or more electrically conductive coils to modulate torque exerted on the rotor.

16. The electric machine of claim 15 , wherein the power source comprises an AC to direct current (DC) converter, a battery, a DC to DC converter, or combinations thereof.

17. An electric motor, comprising:
a stator comprising a plurality of windings configured to be excited by an alternating current;
a rotor disposed adjacent to the stator and comprising:
a rotor core;
a plurality of permanent magnets disposed in contact with the rotor core; and
one or more electrically conductive coils disposed at partially within the rotor core, wherein the one or more electrically conductive coils are disposed surrounding and contacting at least one permanent magnet of the plurality of permanent magnets in an axial direction and a circumferential direction; and

an alternating current (AC) to direct current (DC) converter electrically coupled between the one or more electrically conductive coils and the plurality of windings to generate a DC current from the AC current supplied to the plurality of windings and supply the DC current to the one or more electrically conductive coils to modulate torque exerted on the rotor.

18. The electric motor of claim 17 , wherein the stator comprises a stator core comprising a plurality of stator poles, and wherein the plurality of windings is disposed in slots between adjacent stator poles of the plurality of stator poles.

19. The electric motor of claim 17 , wherein the one or more electrically conductive coils are disposed between adjacent permanent magnets of the plurality of permanent magnets.

20. The electric motor of claim 17 , wherein the one or more electrically conductive coils are disposed surrounding each of the respective permanent magnets of the plurality of permanent magnets along a length and width of each of the plurality of permanent magnets.

Assignees

• Gen Electric
• Ge Global Sourcing Llc

Inventors

• Reddy Patel Bhageerath
• Aravind Deepak

Classifications

• H02P6/32 Primary

  Arrangements for controlling wound field motors, e.g. motors with exciter coils · CPC title

• H02K21/042 Primary

  with permanent magnets and field winding both rotating · CPC title

• H02K1/30

  using intermediate parts, e.g. spiders · CPC title

• H02K1/276

  Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM] · CPC title

• H02K1/278

  Surface mounted magnets; Inset magnets · CPC title