Adaptive hybrid wireless power generation using piezoelectric element and power beaming in hydraulic systems

Patent metadata

Field	Value
Publication number	US-10819252-B2
Application number	US-201816609541-A
Country	US
Kind code	B2
Filing date	Apr 19, 2018
Priority date	May 3, 2017
Publication date	Oct 27, 2020
Grant date	Oct 27, 2020

Abstract

A device, system and method for harvesting electrical power from hydraulic fluid of a hydraulic system determines at least one of hydraulic fluid flow or hydraulic fluid pressure in the hydraulic system. Based on rules and the determined at least one of the hydraulic fluid flow or hydraulic fluid pressure, an expected conversion efficiency of the power conversion device and an expected rectified power to be generated from the received input power by the power conversion device are determined. From the expected rectified power a potential conversion efficiency of the power conversion device is determined, and the power conversion device is commanded to produce the expected rectified power when the potential conversion efficiency is greater than or equal to the expected conversion efficiency. When the potential conversion efficiency is less than the expected conversion efficiency, the rules are updated.

First claim

What is claimed is:

1. A method for harvesting electrical power from hydraulic fluid of a hydraulic system, wherein a power conversion device receives input power generated from the hydraulic fluid, the method comprising:
determining at least one of hydraulic fluid flow or hydraulic fluid pressure in the hydraulic system;
determining, based on rules and the determined at least one of the hydraulic fluid flow or hydraulic fluid pressure, an expected conversion efficiency of the power conversion device and an expected rectified power to be generated from the input power received by the power conversion device;
determining from the expected rectified power a potential conversion efficiency of the power conversion device;
commanding the power conversion device to produce the expected rectified power when the potential conversion efficiency is greater than or equal to the expected conversion efficiency; and
updating the rules when the potential conversion efficiency is less than the expected conversion efficiency.

2. The method according to claim 1 , wherein updating the rules comprises at least one of changing the expected conversion efficiency of the power conversion device, changing an expected rectified voltage output by the power conversion device, or changing an expected rectified current output by the power conversion device.

3. The method according to claim 1 , wherein the potential conversion efficiency comprises a ratio of the potential rectified power and the input power provided to the conversion device.

4. The method according to claim 1 , wherein determining the potential rectified power comprises determining an expected rectified current and an expected rectified voltage, and calculating the expected rectified power from the product of the expected rectified current and the expected rectified voltage.

5. The method according to claim 1 , further comprising upon a time period over which electrical power is being harvested exceeding a prescribed harvest time threshold, providing the harvested power to another device.

6. The method according to claim 1 , further comprising:
determining a harvest time in which power harvesting is active;
continuing power harvesting while the harvest time is less than a prescribed harvest threshold time; and
stopping power harvesting when the harvest time is greater than the prescribed harvest threshold time.

7. The method according to claim 1 , further comprising using a piezoelectric element to generate the input power.

8. The method according to claim 7 , wherein the input power is generated from at least one of hydraulic fluid pressure variations, hydraulic fluid flow variations, or vibrations caused by hydraulic fluid flow.

9. The method according to claim 1 , further comprising wirelessly transmitting the electrical power to another device.

10. The method according to claim 9 , wherein the another device comprises at least one sensor.

11. The method according to claim 10 , wherein the at least one sensor comprises a displacement sensor, a pressure sensor or a flow sensor.

12. A controller for harvesting electrical power from hydraulic fluid of a hydraulic system, wherein a power conversion device receives input power generated from the hydraulic fluid, the controller comprising:
a processor and memory; and
logic stored in the memory and executable by the processor, the logic including logic configured to determine at least one of hydraulic fluid flow or hydraulic fluid pressure in the hydraulic system;
logic configured to determine, based on rules and the determined at least one of the hydraulic fluid flow or hydraulic fluid pressure, an expected conversion efficiency of the power conversion device and an expected rectified power to be generated from the received input power by the power conversion device;
logic configured to determine from the expected rectified power a potential conversion efficiency of the power conversion device;
logic configured to command the power conversion device to produce the expected rectified power when the potential conversion efficiency is greater than or equal to the expected conversion efficiency; and
logic configured to update the rules when the potential conversion efficiency is less than the expected conversion efficiency.

13. The controller according to claim 12 , wherein the logic configured to update the rules comprises logic configured to at least one of change the expected conversion efficiency of the power conversion device, change an expected rectified voltage output by the power conversion device, or change an expected rectified current output by the power conversion device.

14. The controller according to claim 12 , wherein the potential conversion efficiency comprises a ratio of the potential rectified power and the input power provided to the conversion device.

15. The controller according to claim 12 , wherein the logic configured to determine the potential rectified power comprises logic configured to determine an expected rectified current and an expected rectified voltage, and calculate the expected rectified power from the product of the expected rectified current and the expected rectified voltage.

16. The controller according to claim 12 , further comprising logic configured to provide the harvested power to another device upon a time period over which electrical power is being harvested exceeding a prescribed harvest time threshold.

17. The controller according to claim 12 , further comprising:
logic configured to determine a harvest time in which power harvesting is active;
logic configured to continue power harvesting while the harvest time is less than a prescribed harvest threshold time; and
logic configured to stop power harvesting when the harvest time is greater than the prescribed harvest threshold time.

18. A system for harvesting electrical power from hydraulic fluid of a hydraulic system, comprising
a power conversion device for converting AC power to DC power;
the controller according to claim 12 operatively coupled to the power conversion device; and
at least one piezoelectric element electrically coupled to the power conversion device and couplable to a hydraulic system, wherein the piezoelectric device generates electric power from fluid flow in the hydraulic system.

19. The system according to claim 18 , further comprising at least one sensor configured to receive electric power harvested from the hydraulic system.

Assignees

• Parker Hannifin Corp

Inventors

• Cullman Jeff
• Zhang Hao
• Howland James
• Jiang Zhesheng
• White Nicholas

Classifications

• H02N2/185 Primary

  using fluid streams · CPC title

• H02J50/20

  using microwaves or radio frequency waves · CPC title

• G01D11/00

  Component parts of measuring arrangements not specially adapted for a specific variable (G01D13/00, G01D15/00 take precedence) · CPC title

• H02J7/32 Primary

  for charging batteries from a charging set comprising a non-electric prime mover {rotating at constant speed} · CPC title

• H02N2/181

  Circuits; Control arrangements or methods · CPC title