Moveable core-type reciprocating motor and reciprocating compressor having a moveable core-type reciprocating motor

Patent metadata

Field	Value
Publication number	US-10819173-B2
Application number	US-201815865684-A
Country	US
Kind code	B2
Filing date	Jan 9, 2018
Priority date	Jan 10, 2017
Publication date	Oct 27, 2020
Grant date	Oct 27, 2020

Abstract

A movable core-type reciprocating motor and a compressor having a movable core-type reciprocating motor are provided. The motor may include a stator including an inner stator and an outer stator; a magnet coil wound between the inner stator and the outer stator; a magnet fixed to at least one of the inner stator or the outer stator so as to be at least partially positioned within a range of the air gap; and a mover including at least one movable core disposed in the air gap and made of a magnetic material to perform a reciprocation movement with respect to the stator and the magnet and a connection member made of a non-magnetic material and configured to support the at least one movable core.

First claim

What is claimed is:

1. A movable core-type reciprocating motor, the motor comprising: a stator comprising an inner stator and an outer stator, the stator formed in a cylindrical shape by radially laminating a plurality of core blocks or cores; a magnet coil disposed between the inner stator or the outer stator; a magnet fixed to the outer stator so as to be at least partially positioned within a range of an air gap; and a cylindrically shaped mover comprising at least one movable core disposed in the air gap and made of a magnetic material to perform a linear reciprocation movement with respect to the stator and the magnet and a connection member made of a non-magnetic material configured to support the at least one movable core, wherein the at least one movable core comprises a plurality of segments arranged in a circumferential direction and the plurality of segments is laminated in an axial direction or the at least one movable core comprises a plurality of segments arranged in the axial direction and the plurality of segments is radially laminated along the circumferential direction of the connection member, wherein at least one lamination hole is formed in each of the plurality of segments, and a lamination protrusion is inserted into the at least one lamination hole, and wherein the lamination protrusion integrally extends from the connection member along a lamination direction of the plurality of segments.

2. The motor of claim 1 , wherein lengths of first and second side surfaces in a radial direction are differently formed for each of the plurality of segments.

3. The motor of claim 1 , wherein the plurality of segments each is formed in an arc shape, and wherein the plurality of segments is spaced a predetermined interval from each other along the circumferential direction.

4. The motor of claim 1 , wherein the magnet and the magnet coil are spaced apart from each other in the axial direction.

5. The motor of claim 4 , wherein magnet poles of the magnet are arranged in the axial direction.

6. The motor of claim 1 , wherein a groove or a hole is formed in the connection member, and the at least one movable core is insertedly coupled to the groove or the hole of the connection member, and wherein at least one side of an inner circumferential surface or an outer circumferential surface of the at least one movable core is exposed through the groove or the hole.

7. The motor of claim 6 , wherein the at least one movable core includes a plurality of movable cores spaced along the circumferential direction of the connection member.

8. The motor of claim 6 , wherein an exposed surface of the movable core exposed at an inner or outer side of the connection member is disposed in a straight line with the inner circumferential surface or the outer circumferential surface of the connection member.

9. A reciprocating compressor, comprising: a case having an inner space; a reciprocating motor disposed in the inner space of the case, where a cylindrically shaped mover of the reciprocating motor performs a linear reciprocation movement; a piston coupled to the mover of the reciprocating motor to perform the reciprocation movement together with the mover; a cylinder into which the piston is inserted to form a compression space; a suction valve configured to open and close a suction side of the compression space; and a discharge valve configured to open and close a discharge side of the compression space, wherein the reciprocating motor comprises: a stator comprising an inner stator and an outer stator, wherein first sides in an axial direction of the inner stator and the outer stator are connected to each other and second sides in the axial direction are spaced from each other to form an air gap; a magnet coil disposed between the inner stator and the outer stator; a magnet fixed to the outer stator so as to be at least partially positioned within a range of the air gap; and the mover comprising at least one movable core disposed in the air gap and made of a magnetic material to perform the reciprocation movement with respect to the stator and the magnet and a connection member configured to support the at least one movable core, wherein the at least one movable core comprises a plurality of segments laminated in the axial direction, wherein the plurality of segments each is formed in an arc shape, wherein the plurality of segments is connected with each other in a circumferential direction to form a circular segment ring or a circular segment band wound in the circumferential direction, and wherein the plurality of segments have a length of an inner circumferential surface less than a length of an outer circumferential surface, such that a cutout portion is formed between the inner circumferential surfaces of the plurality of segments.

10. The reciprocating compressor of claim 9 , wherein the connection member is made of a non-magnetic material.

11. The reciprocating compressor of claim 9 , wherein the second sides in the axial direction of the inner stator and the outer stator are spaced from each other in a radial direction of the inner stator to form the air gap.

12. The reciprocating compressor of claim 9 , wherein the connection member comprises:
a first connection member connected to the at least one movable core; and
a second connection member that connects the first connection member and the piston.

13. The reciprocating compressor of claim 12 , wherein the first connection member and the second connection member are made of different materials.

14. The reciprocating compressor of claim 13 , wherein the first connection member is made of glass fiber, and the second connection member is made of plastic or a mixture of glass fiber and plastic.

15. A movable core-type reciprocating motor, the motor comprising: a stator comprising an inner stator and an outer stator, the stator formed in a cylindrical shape by radially laminating a plurality of core blocks or cores; a magnet coil disposed between the inner stator or the outer stator; a magnet fixed to the outer stator so as to be at least partially positioned within a range of an air gap; and a cylindrically shaped mover comprising at least one movable core disposed in the air gap and made of a magnetic material to perform a linear reciprocation movement with respect to the stator and the magnet and a connection member made of a non-magnetic material configured to support the at least one movable core, wherein the at least one movable core comprises a plurality of segments arranged in a circumferential direction and the plurality of segments is laminated in an axial direction or the at least one movable core comprises a plurality of segments arranged in the axial direction and the plurality of segments is radially laminated along the circumferential direction of the connection member, and wherein the plurality of segments each comprises a fixing protrusion or fixing groove formed on at least one side surface directly contacting the connection member.

16. The motor of claim 15 , wherein first sides in the axial direction of the inner stator and the outer stator are connected to each other and second sides in the axial direction of the inner stator and the outer stator are spaced from each other in a radial direction of the inner stator to form the air gap.

17. The motor of claim 15 , wherein first sides in the axial direction of the inner stator and the outer stator are connected to each other and second sides in the axial direction are spaced from each other to form the air gap.

18. The motor of claim 17 , wherein the second sides in

Assignees

• Lg Electronics Inc

Inventors

• Jeong Sangsub
• Kim Jaebeum

Classifications

• H02K1/12

  Stationary parts of the magnetic circuit · CPC title

• F04B35/06

  Mobile combinations · CPC title

• H02K16/04

  Machines with one rotor and two stators · CPC title

• H02K41/031 Primary

  of the permanent magnet type · CPC title

• F04B39/10

  Adaptations or arrangements of distribution members · CPC title