Method of preparing a gallium-doped LLZO solid electrolyte for an all-solid-state lithium secondary battery

Patent metadata

Field	Value
Publication number	US-10818968-B2
Application number	US-201816047247-A
Country	US
Kind code	B2
Filing date	Jul 27, 2018
Priority date	Jul 28, 2017
Publication date	Oct 27, 2020
Grant date	Oct 27, 2020

Abstract

A method of preparing a gallium-doped LLZO solid electrolyte includes (a) preparing a solid electrolyte precursor slurry by subjecting a mixed solution comprising a metal aqueous solution including lanthanum (La), zirconium (Zr) and gallium (Ga), a complexing agent and a pH controller to coprecipitation; (b) preparing a solid electrolyte precursor by washing and drying the solid electrolyte precursor slurry; (c) preparing a mixture by mixing the solid electrolyte precursor with a lithium source; (d) preparing a gallium-doped LLZO solid electrolyte represented by Chemical Formula 1 below by calcining the mixture at 600 to 1,000° C.; and (e) thereafter sintering the solid electrolyte represented by Chemical Formula 1 at 1,000 to 1,300° C. By adjusting amounts of starting materials and controlling flow rates of supplied materials, a high-precision cubic structure with improved sintering properties is obtained and ionic conductivity of the solid electrolyte is increased.

Li x Ga y La z Zr w O 12 , (5≤ x ≤9, 0< y ≤4, 2≤ z ≤4, 1≤ w ≤3).  Chemical Formula 1

First claim

What is claimed is:

1. A method of preparing a gallium-doped LLZO solid electrolyte, comprising:
(a) preparing a solid electrolyte precursor slurry by subjecting a mixed solution comprising a metal aqueous solution including lanthanum (La), zirconium (Zr) and gallium (Ga), a complexing agent and a pH controller to coprecipitation;
(b) preparing a solid electrolyte precursor by washing and drying the solid electrolyte precursor slurry;
(c) preparing a mixture by mixing the solid electrolyte precursor with a lithium source;
(d) preparing a gallium-doped LLZO solid electrolyte represented by Chemical Formula 1 below by calcining the mixture at 600 to 1,000° C.; and
(e) sintering the solid electrolyte represented by Chemical Formula 1 at 1,000 to 1,300° C., after step (d),
wherein step (a) is performed using a Couette-Taylor vortex reactor, and
wherein a ratio (M1:M2) of mol (M1) of a lithium element of the lithium source in step (c) to mol (M2) of a gallium element of the metal aqueous solution in step (a) is adjusted such that a ratio (m1:m2) of mol (m1) of the lithium element to mol (m2) of the gallium element in Chemical Formula 1 is controlled to fall within a range of 6.7:0.1 to 5.8:0.4:
Li x Ga y La z Zr w O 12 ,  Chemical Formula 1

where 5≤x≤9, 0<y≤4, 2≤z≤4, 1≤w≤3.

2. The method of claim 1 , wherein a ratio (M1:M2) of mol (M1) of a lithium element of the lithium source in step (c) to mol (M2) of a gallium element of the metal aqueous solution in step (a) is adjusted such that a ratio (m1:m2) of mol (m1) of the lithium element to mol (m2) of the gallium element in Chemical Formula 1 is controlled to fall within a range of 6.55:0.15 to 6.25:0.25.

3. The method of claim 1 , wherein the metal aqueous solution includes lanthanum nitrate hydrate (La(NO 3 ) 3 .xH 2 O), zirconium hydrochloride hydrate (ZrOCl 2 .xH 2 O) and gallium nitrate hydrate (Ga(NO 3 ) 3 .xH 2 O), x being independently any one integer of 1 to 9.

4. The method of claim 1 , wherein the complexing agent is ammonium hydroxide (NH 4 OH).

5. The method of claim 1 , wherein the pH controller is sodium hydroxide (NaOH).

6. The method of claim 1 , wherein the lithium source is lithium hydroxide hydrate (LiOH.H 2 O).

7. The method of claim 1 , wherein the gallium (Ga)-doped LLZO solid electrolyte has a total ionic conductivity (σ t ) ranging from 1.2×10 −3 to 1.6×10 −3 (S/cm) measured at room temperature (RT) and a single-phase cubic structure.

Assignees

• Korea Inst Ind Tech

Inventors

• Kim Ho Sung
• Yang Seung Hoon
• Kim Min-Young
• Jung Ha Young
• Kim Da Hye

Classifications

• Y02P70/50

  Manufacturing or production processes characterised by the final manufactured product · CPC title

• C04B2235/6025

  Tape casting, e.g. with a doctor blade · CPC title

• C04B35/63488

  Polyethers, e.g. alkylphenol polyglycolether, polyethylene glycol [PEG], polyethylene oxide [PEO] · CPC title

• C04B2235/6567

  Treatment time · CPC title

• C04B2235/3286

  Gallium oxides, gallates, indium oxides, indates, thallium oxides, thallates or oxide forming salts thereof, e.g. zinc gallate · CPC title