Air electrode material, air electrode, metal-air battery, and fuel cell

Patent metadata

Field	Value
Publication number	US-10818931-B2
Application number	US-201916291262-A
Country	US
Kind code	B2
Filing date	Mar 4, 2019
Priority date	Jul 21, 2016
Publication date	Oct 27, 2020
Grant date	Oct 27, 2020

Abstract

An air electrode material according to the present disclosure contains a plurality of composite particles, wherein each of the composite particles contains a core particle and a plurality of covering particles covering the core particle, the core particle is formed of a material with catalytic activity for an oxygen reduction reaction, the covering particles are formed of an electrically conductive material and are mechanically bonded to the core particles or other covering particles, and the median size of the core particles ranges from 100 to 1000 times the average primary particle size of the covering particles.

First claim

What is claimed is:

1. An air electrode material comprising:
a plurality of composite particles; wherein
each of the composite particles includes a core particle and a covering particle covering the core particle;
each of the core particles includes a material that generates catalytic activity for an oxygen reduction reaction;
the covering particles include an electrically conductive material; and
a median size of the core particles ranges from 100 to 1000 times an average primary particle size of the covering particles.

2. The air electrode material according to claim 1 , wherein
the core particles have a median size in a range of 3 μm to 100 μm; and
the covering particles have an average primary particle size in a range of 10 nm to 100 nm.

3. The air electrode material according to claim 1 , wherein
the core particles include a metal oxide or silver; and
the covering particles include a carbon material.

4. The air electrode material according to claim 1 , wherein the covering particles adhere to the core particles such that 80% or more of the covering particles are not detached from the composite particles after ultrasonication of the composite particles at 20 kHz for 3 minutes.

5. An air electrode comprising a catalyst layer containing the air electrode material according to claim 1 , wherein the catalyst layer has a volume resistivity of 0.65 Ω·cm or less.

6. A metal-air battery comprising:
the air electrode according to claim 5 ;
a metal electrode; and
an electrolyte.

7. A fuel cell comprising:
the air electrode according to claim 5 ;
a fuel electrode; and
an electrolyte.

Assignees

• Sharp Kk

Inventors

• Mitamura Keigo

Classifications

• H01M12/06

  with one metallic and one gaseous electrode · CPC title

• H01M4/8657 Primary

  layered · CPC title

• H01M4/96

  Carbon-based electrodes · CPC title

• H01M4/9016

  Oxides, hydroxides or oxygenated metallic salts · CPC title

• H01M2300/0014

  Alkaline electrolytes · CPC title