Oil sensor for a compressor

Patent metadata

Field	Value
Publication number	US-10816465-B2
Application number	US-201615567485-A
Country	US
Kind code	B2
Filing date	Apr 14, 2016
Priority date	Apr 24, 2015
Publication date	Oct 27, 2020
Grant date	Oct 27, 2020

Abstract

An oil sensor comprising a holder to which an elongated crystal is fastened that is transparent to infrared light and with a refractive index greater than the refractive index of the oil to be examined, whereby a light source is provided in the holder at a first end of the elongated crystal for transmitting light in the infrared spectrum in the elongated crystal, and detector at a second end of the elongated crystal for measuring the intensity of the light, which during the passage through the elongated crystal undergoes total reflection at a boundary plane at least four times in succession in a contact zone where the elongated crystal comes into contact with the oil, wherein the oil sensor is further provided with at least one temperature sensor to determine the temperature of at least one of the components of the oil sensor.

First claim

The invention claimed is:

1. An oil sensor comprising:
a holder to which an elongated crystal is fastened that is transparent to infrared light and with a refractive index greater than a refractive index of oil to be examined,
wherein a light source is provided in the holder at a first end of the elongated crystal for transmitting light in the infrared spectrum along an axial length of the elongated crystal, and a detector at a second opposite end of the elongated crystal for measuring an intensity of the light, which during passage through the axial length of the elongated crystal undergoes total reflection at a boundary plane at least four times in succession in a contact zone where the elongated crystal comes into contact with the oil to be examined,
wherein the oil sensor is further provided with at least one temperature sensor to determine the temperature of at least one of the components of the oil sensor, and that the part of the light source that is provided in the holder that emits light is configured to be heated to a temperature of more than 400° C., and
wherein the elongated crystal is tubular and has a ratio of an inside diameter to an outside diameter between 0.3 and 0.9.

2. The oil sensor according to claim 1 , wherein the part of the light source that can emit light can be heated to a temperature of more than 500° C. and preferably more than 600° C.

3. The oil sensor according to claim 2 , wherein the part of the light source that can emit light is a membrane that can be heated as an electrical resistor.

4. The oil sensor according to claim 1 , wherein the light source is constructed in the form of an intermittent and/or pulsing light source.

5. The oil sensor according to claim 1 , wherein an input reflector that is fastened to the holder is configured such that this input reflector can receive a part of the light originating from the light source and send it into the elongated crystal.

6. The oil sensor according to claim 5 , wherein at least 50%, preferably at least 75% of the shortest path between the light source and the first end of the elongated crystal is in the volume enclosed by the input reflector.

7. The oil sensor according to claim 1 , wherein an output reflector that is fastened to the holder is configured such that this output reflector can receive a part of the light, after passing through the elongated crystal, and transmit it to the detector.

8. The oil sensor according to claim 7 , wherein at least 50%, preferably at least 75% of the shortest path between the detector and the nearby second end of the elongated crystal is in the volume enclosed by the output reflector.

9. The oil sensor according to claim 1 , wherein the elongated crystal is configured such that light emitted by the light source, when passing through the elongated crystal, undergoes total reflection at least eight times at the boundary plane in the contact zone where the elongated crystal comes into contact with the oil to be examined, in particular at least twelve times, preferably at least twenty times before reaching the detector.

10. The oil sensor according to claim 1 , wherein the detector is constructed to measure the intensity in two or more wavelength bands.

11. The oil sensor according to claim 10 , wherein the detector is constructed to measure the intensity in three or more wavelength bands, preferably in four wavelength bands.

12. The oil sensor according to claim 1 , wherein the detector also comprises a central detector that can measure the intensity of a part of the light that is emitted by the light source and is incident on the central detector along an approximately straight line.

13. The oil sensor according to claim 1 , wherein a seal is affixed between the holder and the elongated crystal around the elongated crystal at the first end or the second end, that enables expansion of the elongated crystal on at least one end.

14. The oil sensor according to claim 1 , wherein the elongated crystal is cylindrical.

15. The oil sensor according to claim 1 , wherein the detector comprises a pyroelectric or ferroelectric detector.

16. The oil sensor according to claim 1 , wherein the detector comprises a thermopile detector.

17. The oil sensor according to claim 1 , wherein the detector comprises a resistive or diode microbolometer, photoconductive or photovoltaic detector.

18. A compressor, expander or vacuum pump, comprising an oil sensor according to claim 1 .

19. A method for determining the extent of ageing of oil that circulates in a compressor, vacuum pump or expander during a certain time interval, comprising the following steps:
bringing an elongated crystal of an oil sensor into contact with a part of oil that circulates in the compressor, vacuum pump or expander, wherein the oil sensor comprises a holder to which the elongated crystal is fastened that is transparent to infrared light and with a refractive index greater than a refractive index of the oil to be examined, said elongated crystal being tubular and having a ratio of an inside diameter to an outside diameter between 0.3 and 0.9;
transmitting light from the infrared spectrum along an axial length of the elongated crystal from a light source provided in the holder at a first end of the elongated crystal;
measuring the intensity of the light with a detector at a second opposite end of the elongated crystal in a certain wavelength band after passing through the elongated crystal a first time at the start of the aforementioned time interval, and a second time at the end of the aforementioned time interval, wherein the transmitted light that passes through the axial length of the elongated crystal undergoes total reflection at a boundary plane at least four times in succession in a contact zone where the elongated crystal comes into contact with the oil to be examined; and
determining the extent of ageing of the oil during that time interval as a change of the measured intensity of the light in this wavelength band between the two measurements.

20. A method for determining the extent of ageing of oil over a certain time interval that circulates in a compressor, expander or vacuum pump, comprising the following steps:
bringing an elongated crystal of an oil sensor according into contact with a part of oil that circulates in the compressor, vacuum pump or expander, wherein the oil sensor comprises a holder to which the elongated crystal is fastened that is transparent to infrared light and with a refractive index greater than a refractive index of the oil to be examined, said elongated crystal being tubular and having a ratio of an inside diameter to an outside diameter between 0.3 and 0.9;
transmitting light from the infrared spectrum along an axial length of the elongated crystal from a light source provided in the holder at a first end of the elongated crystal;
at a first point in time, measuring the intensity of the light at a second opposite end of the elongated crystal in a certain wavelength band and in a reference wavelength band after passing through the axial length of the elongated crystal at the start of the aforementioned time interval, and a determination of a first ratio between the two;
at a second point in time, the intensity of the light is measured in the certain wavelength band and in the reference wavelength band after passing through the axial length of the elongated crystal at the end of the aforementioned time interval, and a determination of a second ratio between the two,
wherein the transmitted light that passes throug

Assignees

• Atlas Copco Airpower Nv

Inventors

• Firlefijn Jeroen Alois M
• Peeters Guido Jozef Christian

Classifications

• F04B2201/0404

  Lubricating oil condition · CPC title

• F04B39/02

  Lubrication (of machines or engines in general F01M) · CPC title

• F16N2250/34

  Transparency; Light; Photo sensor · CPC title

• F04B39/0284

  Constructional details, e.g. reservoirs in the casing (swash-plate compressors F04B27/0878, F04B27/109) · CPC title

• F04C2240/81

  Sensor, e.g. electronic sensor for control or monitoring · CPC title