Heat pump

Patent metadata

Field	Value
Publication number	US-10816251-B2
Application number	US-201615559011-A
Country	US
Kind code	B2
Filing date	Mar 11, 2016
Priority date	Mar 17, 2015
Publication date	Oct 27, 2020
Grant date	Oct 27, 2020

Abstract

An exemplary heat pump includes: a compressor configured to compress a refrigerant; a first heat exchanger configured to condense the compressed refrigerant; a flow rate adjustment valve configured to adjust a flow rate of the condensed refrigerant; an expansion valve having an adjustable opening and configured to decompress the refrigerant having passed the flow rate adjustment valve; a second heat exchanger configured to cool a temperature control target by using the refrigerant decompressed by the expansion valve; and a control device configured to control the opening of the expansion valve based on a difference between the temperature of the refrigerant flowing into the second heat exchanger and the temperature of the refrigerant flowing out from the second heat exchanger, and to control the opening of the flow rate adjustment valve based on the flow rate of the refrigerant to be supplied to the second heat exchanger.

First claim

The invention claimed is:

1. A heat pump comprising:
a plurality of compressors, each compressor of the plurality of compressors configured to compress and eject a refrigerant;
a first heat exchanger configured to receive and condense the refrigerant from the plurality of compressors;
a first flow rate adjustment valve configured to adjust a flow rate of the refrigerant condensed by the first heat exchanger;
a first expansion valve positioned downstream of the first flow rate adjustment valve and that has an opening that is adjustable, the first expansion valve configured to decompress the refrigerant that passes through the opening;
a second heat exchanger configured to receive and cool a first temperature control target using the refrigerant decompressed by the first expansion valve;
a receiver configured to store a liquid refrigerant, the receiver provided between the first heat exchanger and the second heat exchanger;
a pressure sensor configured to detect a pressure of the refrigerant in an inlet channel associated with the plurality of compressors; and
a controller configured to:
for the pressure detected by the pressure sensor, adjust the opening of the first expansion valve such that a temperature of refrigerant that flows from the second heat exchanger is at least a predetermined temperature higher than a saturated steam temperature for the refrigerant at the pressure detected by the pressure sensor; and
control an opening of the first flow rate adjustment valve according to:
a number of in-operation compressors of the plurality of compressors; and a corresponding rotation speeds of each of the in-operation compressors;

wherein:
the first flow rate adjustment valve is provided between the first heat exchanger and the receiver; and
the first expansion valve is provided on a downstream side of the receiver.

2. The heat pump of claim 1 , further comprising a second flow rate adjustment valve positioned in parallel with the first flow rate adjustment valve.

3. The heat pump of claim 2 , wherein the controller is further configured to control an opening of the second flow rate adjustment valve according to the number of in-operation compressors of the plurality of compressors and the corresponding rotation speeds of each of the in-operation compressors.

4. The heat pump of claim 3 , wherein the controller is further configured to, in response to an external air temperature being less than a set temperature of the first temperature control target:
reduce the number of in-operation compressors and the corresponding rotation speeds of each of the in-operation compressors to reduce the flow rate of the refrigerant; and
reduce an opening of the first flow rate adjustment valve such that an optimum condensing pressure is maintained based on the reduced flow rate of the refrigerant.

5. The heat pump of claim 4 , wherein the controller is further configured to:
select the first flow rate adjustment valve, the second flow rate adjustment valve, or both the first and second flow rate adjustment valves; and
reduce the opening of the selected flow rate adjustment valve to maintain a predetermined pressure of the refrigerant.

6. The heat pump of claim 5 , wherein the controller is further configured to adjust the opening of the selected flow rate adjustment valve in response to the pressure sensor detecting the pressure of refrigerant being less than or equal to the predetermined pressure.

7. The heat pump of claim 4 , wherein the controller is further configured to control an opening of the first and second low rate adjustment valves to maintain the pressure of the refrigerant flowing from the second heat exchanger.

8. The heat pump of claim 2 , further comprising:
a second expansion valve positioned downstream of the first and second flow rate adjustment valves, the second expansion valve comprising an opening that is adjustable and configured to decompress the refrigerant that passes through the opening; and
a third heat exchanger configured to receive and cool a second temperature control target using the refrigerant decompressed by the second expansion valve; and
wherein the controller is further configured to:
adjust the opening of the second expansion valve such that a temperature of refrigerant that flows from the third heat exchanger is at least a predetermined temperature higher than the saturated steam temperature for the refrigerant at the pressure detected by the pressure sensor.

9. The heat pump of claim 8 , further comprising:
a first temperature sensor positioned upstream from the second heat exchanger;
a second temperature sensor positioned downstream from the second heat exchanger; and
a third temperature sensor positioned between the second temperature sensor and the plurality of compressors in a flow path of the refrigerant.

10. The heat pump of claim 9 , wherein the second temperature sensor is configured to determine the temperature of refrigerant that flows from the second heat exchanger.

11. The heat pump of claim 10 , further comprising:
an accumulator positioned downstream of the second heat exchanger; and
wherein the accumulator is positioned between the pressure sensor and the plurality of compressors in the flow path of the refrigerant.

12. The heat pump of claim 11 , further comprising:
a cooling heat exchanger positioned between a receiver and a check valve in the flow path of the refrigerant, the cooling heat exchanged configured to cool the refrigerant flowing from the receiver to the check valve; and
a cooling valve; and
wherein the controller is further configured to control an opening of the cooling valve so that the refrigerant flowing between the cooling heat exchanger and the check valve turns into mist before entering the cooling heat exchanger.

13. The heat pump of claim 12 , further comprising an oil separator positioned between the plurality of compressors and the first heat exchanger in the flow path of the refrigerant.

14. The heat pump of claim 1 , further comprising:
a cooling valve; and
a cooling heat exchanger configured to cool the refrigerant; and
wherein the controller is further configured to control an opening of the cooling valve so that the refrigerant flowing into the cooling heat exchanger turns into mist before entering the cooling heat exchanger.

15. The heat pump of claim 1 , wherein the controller is further configured to control the opening of the first flow rate adjustment valve to maintain the pressure of the refrigerant in the inlet channel.

16. A heat pump comprising:
a plurality of compressors, each compressor of the plurality of compressors configured to compress and eject a refrigerant;
a first heat exchanger configured to receive and condense the refrigerant from the plurality of compressors;
a first flow rate adjustment valve configured to adjust a flow rate of the refrigerant condensed by the first heat exchanger;
a first expansion valve positioned downstream of the first flow rate adjustment valve and that has an opening that is adjustable, the first expansion valve configured to decompress the refrigerant that passes through the opening;
a second heat exchanger configured to receive and cool a first temperature control target using the refrigerant decompressed by the first expansion valve;
a pressure sensor configured to detect a pressure of the refrigerant in an inlet channel associated with the plurality of compressors; and
a controller configured to:
for the pressure detected by the pressure sensor, adjust the opening of the first expansion valve such that a temperatur

Assignees

• Yanmar Co Ltd
• Yanmar Power Technology Co Ltd

Inventors

• Okuda Norihiro
• Kihara Hirotoshi
• Ota Keisuke
• Aikawa Terunori

Classifications

• F25B2313/005

  Outdoor unit expansion valves · CPC title

• F25B49/027 Primary

  Condenser control arrangements · CPC title

• Y02B30/52

  Heat recovery pumps, i.e. heat pump based systems or units able to transfer the thermal energy from one area of the premises or part of the facilities to a different one, improving the overall efficiency · CPC title

• F25B2313/0233

  in parallel arrangements · CPC title

• F25B2600/2513

  Expansion valves · CPC title