Systems and methods for pumping down flammable refrigerant

Patent metadata

Field	Value
Publication number	US-10816232-B2
Application number	US-201916256378-A
Country	US
Kind code	B2
Filing date	Jan 24, 2019
Priority date	Jan 24, 2019
Publication date	Oct 27, 2020
Grant date	Oct 27, 2020

Abstract

In one embodiment, an HVAC system includes an indoor unit having a furnace, an outdoor heat pump unit having a compressor and an outdoor coil, a refrigerant line coupled to the indoor unit and the outdoor heat pump unit, and an EEV coupled to the refrigerant line. The HVAC system further includes one or more controllers operable to determine an occurrence of a first event, initiate a closure of the EEV, initiate operation of the compressor at a completion of the air conditioning cycle to pump down a refrigerant to the outdoor coil, and cease operation of the compressor when a low-pressure switch is tripped.

First claim

What is claimed is:

1. A heating, ventilation, and air conditioning (HVAC) system, comprising:
an indoor unit comprising a furnace;
an outdoor heat pump unit comprising a compressor and an outdoor coil;
a refrigerant line coupled to the indoor unit and the outdoor heat pump unit;
an electronic expansion valve (EEV) coupled to the refrigerant line; and
one or more controllers operable to:
determine an occurrence of a first event;
initiate a closure of the EEV;
initiate operation of the compressor at a completion of an air conditioning cycle to pump down a refrigerant to the outdoor coil;
cease operation of the compressor when a low-pressure switch is tripped;
initiate a command to discontinue operation of the outdoor heat pump unit;
determine that an outdoor temperature is greater than or equal to a predetermined temperature;
initiate an opening of the EEV in response to determining that the outdoor temperature is greater than or equal to the predetermined temperature; and
initiate a command to permit operation of the heat pump unit in response to determining that the outdoor temperature is greater than or equal to the predetermined temperature.

2. The HVAC system of claim 1 , wherein:
the first event is a determination that a predetermined calendar date has occurred; and
a blower of the indoor unit is not activated in response to the occurrence of the first event.

3. The HVAC system of claim 1 , wherein:
the first event is a detected leak of the refrigerant; and
the one or more controllers are further operable to initiate operation of a blower of the indoor unit in response to the occurrence of the first event.

4. The HVAC system of claim 1 , the one or more controllers further operable to:
determine an occurrence of a second event, wherein the second event is one of the following:
a determination that a predetermined calendar date has occurred; and
a determination that a refrigerant leak has been mitigated; and

initiate an opening of the EEV in response to the occurrence of the second event.

5. The HVAC system of claim 1 , wherein:
the one or more controllers are one or more controllers of a thermostat; and
the refrigerant is a flammable refrigerant.

6. The HVAC system of claim 1 , wherein the one or more controllers are further operable to:
determine that the outdoor heat pump unit is in operation during a heating cycle; and
reverse a reversing valve of the outdoor heat pump unit from the heating cycle to the cooling cycle prior to initiating the operation of the compressor to pump down the refrigerant.

7. A method, comprising:
determining, by one or more controllers, an occurrence of a first event, wherein the occurrence of the first event is associated with a heating, ventilation, and air conditioning (HVAC) system comprising an indoor unit, an outdoor heat pump unit, and a refrigerant line coupled to the indoor unit and the outdoor heat pump unit;
initiating, by the one or more controllers, a closure of an electronic expansion valve (EEV) coupled to the refrigerant line;
initiating, by the one or more controllers, operation of a compressor of the outdoor heat pump unit at a completion of an air conditioning cycle to pump down a refrigerant to an outdoor coil of the outdoor heat pump unit;
ceasing operation of the compressor when a low-pressure switch is tripped;
initiating, by the one or more controllers, a command to discontinue operation of the outdoor heat pump unit;
determining, by the one or more controllers, that an outdoor temperature is greater than or equal to a predetermined temperature;
initiating, by the one or more controllers, an opening of the EEV in response to determining that the outdoor temperature is greater than or equal to the predetermined temperature; and
initiating, by the one or more controllers, a command to permit operation of the heat pump unit in response to determining that the outdoor temperature is greater than or equal to the predetermined temperature.

8. The method of claim 7 , wherein:
the first event is a determination that a predetermined calendar date has occurred; and
a blower of the indoor unit is not activated in response to the occurrence of the first event.

9. The method of claim 7 , wherein:
the first event is a detected leak of the refrigerant; and
the one or more controllers initiate operation of a blower of the indoor unit in response to the occurrence of the first event.

10. The method of claim 7 , further comprising:
determining, by the one or more controllers, an occurrence of a second event, wherein the second event is one of the following:
a determination that a predetermined calendar date has occurred; and
a determination that a refrigerant leak has been mitigated; and

initiating an opening of the EEV in response to the occurrence of the second event.

11. The method of claim 7 , wherein:
the one or more controllers are one or more controllers of a thermostat; and
the refrigerant is a flammable refrigerant.

12. The method of claim 7 , further comprising:
determining, by the one or more controllers, that the outdoor heat pump unit is in operation during a heating cycle; and
reversing, by the one or more controllers, a reversing valve of the outdoor heat pump unit from the heating cycle to the cooling cycle prior to initiating the operation of the compressor to pump down the refrigerant.

13. One or more computer-readable storage media embodying instructions that, when executed by a processor, cause the processor to perform operations comprising:
determining, by one or more controllers, an occurrence of a first event, wherein the occurrence of the first event is associated with a heating, ventilation, and air conditioning (HVAC) system comprising an indoor unit, an outdoor heat pump unit, and a refrigerant line coupled to the indoor unit and the outdoor heat pump unit;
initiating, by the one or more controllers, a closure of an electronic expansion valve (EEV) coupled to the refrigerant line;
initiating, by the one or more controllers, operation of a compressor of the outdoor heat pump unit at a completion of an air conditioning cycle to pump down a refrigerant to an outdoor coil of the outdoor heat pump unit;
ceasing operation of the compressor when a low-pressure switch is tripped;
initiating, by the one or more controllers, a command to discontinue operation of the outdoor heat pump unit;
determining, by the one or more controllers, that an outdoor temperature is greater than or equal to a predetermined temperature;
initiating, by the one or more controllers, an opening of the EEV in response to determining that the outdoor temperature is greater than or equal to the predetermined temperature; and
initiating, by the one or more controllers, a command to permit operation of the heat pump unit in response to determining that the outdoor temperature is greater than or equal to the predetermined temperature.

14. The one or more computer-readable storage media of claim 13 , wherein:
the first event is a determination that a predetermined calendar date has occurred; and
a blower of the indoor unit is not activated in response to the occurrence of the first event.

15. The one or more computer-readable storage media of claim 13 , wherein:
the first event is a detected leak of the refrigerant; and
the one or more controllers initiate operation of a blower of the indoor unit in response to the occurrence of the first event.

16. The one or more computer-readable storage media of claim 13 , the operations further comprising:
determining, by the one or

Assignees

• Lennox Ind Inc

Inventors

• Crawford Carl T
• Gokhale Umesh

Classifications

• F24F11/36 Primary

  to leakage of heat-exchange fluid · CPC title

• F25B41/34

  with the valve member being actuated by electric means, e.g. by piezoelectric actuators · CPC title

• F25B49/02 Primary

  for compression type machines, plants or systems · CPC title

• F25B41/24

  Arrangement of shut-off valves for disconnecting a part of the refrigerant cycle, e.g. an outdoor part · CPC title

• Y02B30/70

  Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating · CPC title