Light emitting diode filament light source

Patent metadata

Field	Value
Publication number	US-10816145-B2
Application number	US-201816135027-A
Country	US
Kind code	B2
Filing date	Sep 19, 2018
Priority date	Sep 19, 2018
Publication date	Oct 27, 2020
Grant date	Oct 27, 2020

Abstract

A light engine comprising a substantially tubular substrate including base portion with a plurality of slots, a first group of at least two filament LEDs on a first portion of the substantially tubular substrate, and a second group of at least two filament LEDs on a second portion of the substantially tubular substrate. Each of the first and second groups of the at least two filament LEDs being electrically connected through a base electrode to electrode contacts in the slots. The light engine also includes an electrical bus wire present proximate to the end of the substantially tubular substrate that is opposite the end at the base portion of the substantially tubular substrate, the electrical bus wire in contact with each filament LED for each of the first and second groups of at least two filament LEDs.

First claim

What is claimed is:

1. A light engine comprising:
a substantially tubular substrate including a base portion with a plurality of slots extending into a sidewall of the substantially tubular substrate;
a first group of at least two filament LEDs on a first portion of the substantially tubular substrate, and a second group of at least two filament LEDs on a second portion of the substantially tubular substrate;
a first base electrode wire connecting each of the first group of said at least two filament LEDs to a first electrode contact in a first of the plurality of slots, and a second base electrode wire connecting each of the second group of said at least two filament LEDs to a second electrode contact in a second of the plurality of slots, wherein the first base electrode wire is separate from the second base electrode wire; and
an electrical bus wire present proximate to the end of the substantially tubular substrate that is opposite the end at the base portion of the substantially tubular substrate, the electrical bus wire being a continuous wire that extends without breaks along a perimeter of the substantially tubular substrate, the electrical bus wire in contact with each filament LED for each of the first group of at least two filament LEDs and each of the second group of at least two filament LEDs.

2. The light engine of claim 1 , wherein the substantially tubular substrate has a cylindrical geometry.

3. The light engine of claim 1 , wherein the substantially tubular substrate is composed of glass, a polymeric material, or a combination thereof.

4. The light engine of claim 1 , wherein the substantially tubular substrate is composed of a light transmissive material.

5. The light engine of claim 1 , wherein the each of the at least two filament LEDs in the first group are electrically connected in parallel, and wherein each of the at least two filament LEDs in the second group are electrically connected in parallel.

6. The light engine of claim 1 , wherein the first group of said at least two filament LEDs on a first portion of the substantially tubular substrate sidewall is electrically connected in series with the second group of said at least two filament LEDs through the electrical bus wire.

7. The light engine of claim 1 , wherein a length of the substantially tubular sidewall extends in a direction from the base portion at which the plurality of slots are present to an opposing end at which the electrical bus wire, and a length of filament LEDs for the first and second groups of the at least two filament LEDs is substantially parallel with the length of the substantially tubular sidewall.

8. The light engine of claim 1 , wherein the at least two filament LEDs for the first and second group are engaged to an exterior sidewall of the substantially tubular substrate.

9. A lamp structure comprising:
a housing including a light projecting end and a base having an electrical connector for connection with a lamp fixture;
a light engine positioned within the housing to project light through the light projecting end, the light engine including a substantially tubular substrate including a base portion with a plurality of slots extending into a sidewall of the substantially tubular substrate, and a plurality of filament light emitting diodes (LEDs) mounted to the substantially tubular substrate so that a body of the filament light emitting diodes is in direct contact with an exterior sidewall of the substantially tubular substrate, wherein electrical contacts to the plurality of filament light emitting diodes (LEDs) are present in said plurality of slots; and
a light stem including positive and negative leads connected to the electric contacts that are present in the plurality of slots of the substantially tubular substrate of the light engine component, wherein the positive and negative leads are in electrical communication with the electrical connector through driver electronics that are housed within the base.

10. The lamp structure of claim 9 , wherein the plurality of filament light emitting diodes includes a first group of at least two filament LEDs on a first portion of the substantially tubular substrate, and a second group of at least two filament LEDs on a second portion of the substantially tubular substrate.

11. The lamp structure of claim 10 further comprising a first base electrode wire connecting each of the first group of said at least two filament LEDs to a first electrode contact in a first of the plurality of slots, and a second base electrode wire connecting each of the second group of said at least two filament LEDs to a second electrode contact in a second of the plurality of slots, wherein the first base electrode wire is separate from the second base electrode wire; and
an electrical bus wire present proximate to the end of the substantially tubular substrate that is opposite the end at the base portion of the substantially tubular substrate, the electrical bus wire in contact with each filament LED for each of the first group of at least two filament LEDs and each of the second group of at least two filament LEDs.

12. The lamp structure of claim 11 , wherein the light stem includes said positive and negative leads that are substantially encapsulated in glass of the light stem body, wherein protruding portions have a vertically orientated portion and a horizontally orientated portion, the horizontally orientated portion of the positive and negative leads being pins for engaging the slots including the electrical contacts to the filament light emitting diodes (LEDs).

13. The lamp structure of claim 12 , wherein the positive and negative leads are provided by metal wires.

14. The lamp structure of claim 12 , wherein the light stem further includes supporting member composed of metal wires have a same geometry at the positive and negative leads for engaging the slots extending into the substantially tubular substrate that do not include electrical contacts to the filament light emitting diodes.

15. A method of forming a lamp comprising:
providing a light engine component including a substantially tubular substrate, the substantially tubular substrate including base portion with a plurality of slots extending into a sidewall of the substantially tubular substrate, and a plurality of filament light emitting diodes (LEDs) mounted to the substantially tubular substrate, wherein electrical contacts to the plurality of filament light emitting diodes (LEDs) are present in said plurality of slots;
connecting a light stem including positive and negative leads to the electric contacts that are present in the plurality of slots of the substantially tubular substrate of the light engine component, wherein the light stem includes positive and negative leads that are substantially encapsulated in glass of the light stem body, wherein protruding portions have a vertically orientated portion and a horizontally orientated portion, the horizontally orientated portion of the positive and negative leads being pins for engaging the slots including the electrical contacts to the filament light emitting diodes (LEDs); and
sealing the light engine component within a housing including a light projecting end provided by an optic and a base having an electrical connector for connection with a lamp fixture, wherein the positive and negative leads of the light stem are in electrical communication with the electrical connector through driver electronics that are housed within the base.

16. The method of claim 15 , wherein the plurality of filament light emitting diodes includes a first group of at least two

Assignees

• Ledvance Llc

Inventors

• Dutta Arunava
• Li Jason

Classifications

• F21K9/237 Primary

  Details of housings or cases, i.e. the parts between the light-generating element and the bases; Arrangement of components within housings or cases (F21K9/238 takes precedence) · CPC title

• F21K9/232

  specially adapted for generating an essentially omnidirectional light distribution, e.g. with a glass bulb · CPC title

• F21K9/90

  Methods of manufacture · CPC title

• F21Y2115/10

  Light-emitting diodes [LED] · CPC title

• F21V23/06

  the elements being coupling devices {, e.g. connectors} · CPC title