Variable displacement swash plate type compressor

Patent metadata

Field	Value
Publication number	US-10815980-B2
Application number	US-201816039897-A
Country	US
Kind code	B2
Filing date	Jul 19, 2018
Priority date	Jul 28, 2017
Publication date	Oct 27, 2020
Grant date	Oct 27, 2020

Abstract

A variable displacement swash plate type compressor includes a first and a second valve body, and a suction and a bleed window. An open degree of the suction window is minimized by the first valve body and an open degree of the bleed window is maximized by the second valve body when a suction pressure is lower than a predetermined suction pressure and a crank chamber pressure is higher than a control pressure. The open degree of the suction window is increased and the open degree of the bleed window is maximized when the suction pressure is higher than the predetermined suction pressure and the crank chamber pressure is higher than the control pressure. The open degree of the suction window and the open degree of the bleed window are decreased when the crank chamber pressure is lower than the control pressure.

First claim

What is claimed is:

1. A variable displacement swash plate type compressor comprising:
a housing having a suction chamber, a cylinder bore, a crank chamber, and a discharge chamber;
a swash plate disposed in the crank chamber, an inclination angle of the swash plate being changed depending on a crank chamber pressure in the crank chamber;
a piston disposed in the cylinder bore and cooperating with the housing to form therebetween a compression chamber, the piston being configured to reciprocate in the cylinder bore at a stroke depending on the inclination angle of the swash plate to draw refrigerant from the suction chamber into the compression chamber to compress the refrigerant in the compression chamber, the piston being configured to discharge the compressed refrigerant from the compression chamber to the discharge chamber;
a displacement control valve disposed in the housing and configured to adjust the crank chamber pressure; and
an open degree adjustment valve disposed in the housing and configured to at least adjust a rate of refrigerant that is introduced into the suction chamber, wherein
the housing further has a suction passage configured to connect the suction chamber to a refrigerant circuit outside the variable displacement swash plate type compressor, a first supply passage configured to connect the discharge chamber to the displacement control valve, a second supply passage configured to connect the displacement control valve to the crank chamber, a bleed passage configured to connect the crank chamber to the suction chamber, a suction communication passage configured to connect the suction chamber to the open degree adjustment valve, a bleed communication passage configured to connect the crank chamber to the open degree adjustment valve, and a control communication passage configured to connect the second supply passage to the open degree adjustment valve,
the open degree adjustment valve includes a valve case, a first valve body, a second valve body, and an urging spring, wherein
the valve case has:
a suction port opening to the refrigerant circuit;
a first valve chamber having a cylindrical shape and extending in a first direction;
a second valve chamber having a cylindrical shape and formed coaxially with the first valve chamber, the second valve chamber being configured to communicate with the first valve chamber;
a suction window through which the first valve chamber is connected to the suction communication passage in a second direction crossing the first direction;
a bleed window through which the second valve chamber is connected to the bleed communication passage in the second direction; and
a communication window through which the second valve chamber is connected to the control communication passage in the first direction,

the first valve body is accommodated in the first valve chamber and is movable in the first valve chamber in the first direction to adjust an open degree of the suction window,
the second valve body is accommodated in the second valve chamber and is movable in the second valve chamber in the first direction to adjust an open degree of the bleed window,
the urging spring is disposed between the first valve body and the second valve body and connects the first valve body to the second valve body,
the open degree of the suction window is minimized by the first valve body and the open degree of the bleed window is maximized by the second valve body when a suction pressure of refrigerant introduced into the suction chamber is lower than a predetermined suction pressure and the crank chamber pressure is higher than a control pressure in the second supply passage,
the open degree of the suction window is increased by a movement of the first valve body and the open degree of the bleed window is maximized by the second valve body when the suction pressure is higher than the predetermined suction pressure and the crank chamber pressure is higher than the control pressure,
the open degree of the suction window is decreased by the movement of the first valve body and the open degree of the bleed window is decreased by a movement of the second valve body when the crank chamber pressure is lower than the control pressure,
at least one of the valve case and the first valve body has an open passage that is configured to connect a space of the first valve chamber in which the urging spring of the first valve body is disposed to the suction communication passage,
an open degree of the open passage is maximal when the suction pressure is lower than the predetermined suction pressure and the crank chamber pressure is higher than the control pressure,
the open degree of the open passage is minimal when the open degree of the suction window is made greater than a minimum open degree of the suction window by the first valve body, and
wherein the open passage is formed separately from the bleed window.

2. The variable displacement swash plate type compressor according to claim 1 , wherein the open passage is formed only in the valve case and formed separately from the suction window.

3. The variable displacement swash plate type compressor according to claim 1 , wherein the open passage is formed only in the valve case and formed integrally with the suction window.

4. The variable displacement swash plate type compressor according to claim 1 , wherein the open passage is formed only in the first valve body.

5. The variable displacement swash plate type compressor according to claim 1 , wherein the second valve body has a small hole that connects the communication window to the second valve chamber.

6. The variable displacement swash plate type compressor according to claim 1 , wherein a width of the open passage in a circumferential direction of the valve case is smaller than a width of the suction window in the circumferential direction of the valve case.

7. The variable displacement swash plate type compressor according to claim 6 , wherein the first valve body includes a cylindrical portion and a lid portion, and the open passage is formed in a surface of the first valve chamber on which the cylindrical portion slides.

Assignees

• Toyota Jidoshokki Kk

Inventors

• Satake Noriaki
• Hayashi Shiro
• Kanai Akinobu
• Yamamoto Kenji

Classifications

• F04B27/18 Primary

  by varying the relative positions of a swash plate and a cylinder block · CPC title

• F04B27/1036

  Component parts, details, e.g. sealings, lubrication · CPC title

• F04B2027/1831

  between crankcase and suction chamber · CPC title

• F04B2201/0804

  Noise · CPC title

• F04B27/1018

  Cylindrical distribution members · CPC title