Systems, methods, and apparatus for operation of dual fuel engines

Patent metadata

Field	Value
Publication number	US-10815913-B2
Application number	US-201715585475-A
Country	US
Kind code	B2
Filing date	May 3, 2017
Priority date	Nov 4, 2014
Publication date	Oct 27, 2020
Grant date	Oct 27, 2020

Abstract

Systems, methods and apparatus for controlling operation of dual fuel engines are disclosed that regulate the fuelling amounts provided by a first fuel and a second fuel during operation of the engine. The first fuel can be a liquid fuel and the second fuel can be a gaseous fuel. The fuelling amounts are controlled to improve operational outcomes of the duel fuel engine.

First claim

What is claimed is:

1. A method, comprising:
determining an expected knock value for a gaseous fuel in a dual fuel engine;
determining a current knock value for the gaseous fuel in a dual fuel engine;
determining an adjusted substitution rate for the gaseous fuel in response to comparing the expected knock value and the current knock value; and
fueling the dual fuel engine with an amount of the gaseous fuel in response to the adjusted substitution rate, wherein the determining the current knock value comprises fueling the dual fuel engine with an amount of the gaseous fuel that is greater than a requested amount of the gaseous fuel, wherein the requested amount of the gaseous fuel comprises at least one of an amount of the gaseous fuel indicated by a nominal substitution rate and an amount of the gaseous fuel indicated by a substitution rate in use before the adjusted substitution rate.

2. The method of claim 1 , wherein the determining the current knock value comprises observing a knock event, and determining that a current substitution rate is not expected to incur the knock event, wherein the determining the current knock value further comprises reducing a substitution rate until the knock event is no longer observed, and determining the reduced substitution rate which does not cause the knock event.

3. The method of claim 1 , further comprising considering an operating region of the engine, and associating data regarding the expected knock value, the current knock value, a nominal substitution rate, a current substitution rate, and the adjusted substitution rate with the operating region of the engine at the time the data is utilized.

4. The method of claim 3 , wherein the operating region of the engine comprises at least one parameter selected from the parameters consisting of: an engine speed, an engine load, a charge flow rate, an air flow rate, an intake manifold temperature, an exhaust manifold temperature, an intake manifold pressure, an exhaust manifold temperature, a recirculated exhaust gas temperature, an oxygen amount, and an oxygen fraction.

5. The method of claim 1 , wherein the determining the adjusted substitution rate for the gaseous fuel comprises determining an effective fuel substitution rate for the gaseous fuel, the effective fuel substitution rate for the gaseous fuel comprising a first amount of gaseous fuel that provides an amount of effective torque equivalent to a second amount of a liquid fuel, wherein the effective fuel substitution rate is distinct from a nominal fuel substitution rate.

6. A system, comprising:
a dual fuel engine operable with a liquid fuel and a gaseous fuel; and
a controller operably coupled to the engine, wherein the controller is configured to determine an expected knock value for the gaseous fuel in the dual fuel engine and a current knock value for the gaseous fuel in the dual fuel engine, the controller further being configured to determine an adjusted substitution rate for the gaseous fuel in response to comparing the expected knock value and the current knock value, and to command fueling for the dual fuel engine in response to the adjusted substitution rate, and wherein the controller is configured to determine the current knock value in response to the dual fuel engine being fueled with an amount of the gaseous fuel that is greater than a requested amount of the gaseous fuel.

7. The system of claim 6 , further comprising the dual fuel engine having a first gaseous fuel source providing the gaseous fuel and a second liquid fuel source providing a liquid fuel.

8. The system of claim 7 , further comprising:
a means for determining the expected knock value;
a means for determining the current knock value; and
a means for associating the current knock value and the expected knock value, wherein the current knock value is determined in a time domain and the expected knock value is determined outside the time domain in which the current knock value is determined.

9. The system of claim 8 , wherein the means for associating the current knock value and the expected knock value further comprises a means for associating the current knock value and the expected knock value by at least one parameter selected from the parameters consisting of: an engine speed, an engine load, a charge flow rate, an air flow rate, an intake manifold temperature, an exhaust manifold temperature, an intake manifold pressure, an exhaust manifold pressure, a recirculated exhaust gas temperature, an oxygen amount, and an oxygen fraction.

10. The method of claim 1 , wherein the current knock value is determined in a time domain and the expected knock value is determined outside the time domain in which the current knock value is determined.

11. The system of claim 6 , wherein the requested amount of the gaseous fuel comprises at least one of an amount of the gaseous fuel indicated by a nominal substitution rate and an amount of the gaseous fuel indicated by a substitution rate in use before the adjusted substitution rate.

Assignees

• Cummins Inc

Inventors

• Bruner C Larry
• Garimella Phanindra V
• George Geomy
• Lutz Timothy P
• Kolhouse J Steven
• Hodzen Edmund P
• Borregard Robert Charles
• Rosswurm Mark A
• Zur Loye Axel Otto

Classifications

• F02D41/221 Primary

  relating to the failure of actuators or electrically driven elements · CPC title

• F02D19/0628

  Determining the fuel pressure, temperature or flow, the fuel tank fill level or a valve position · CPC title

• F02D19/081 Primary

  Adjusting the fuel composition or mixing ratio; Transitioning from one fuel to the other · CPC title

• F02D41/005

  according to engine operating conditions · CPC title

• F02D41/1498

  measuring engine roughness · CPC title