Oil separator

Patent metadata

Field	Value
Publication number	US-10815849-B2
Application number	US-201815862475-A
Country	US
Kind code	B2
Filing date	Jan 4, 2018
Priority date	May 10, 2012
Publication date	Oct 27, 2020
Grant date	Oct 27, 2020

Abstract

An oil separator includes a casing that has an inlet for air and an outlet for air, and an impingement member that is provided inside the casing. Air that contains oil is introduced through the inlet into the casing and caused to strike the impingement member so that the oil is separated from the introduced air and is recovered. The outlet opens in the horizontal direction of the casing. The oil separator further includes an L-shaped elbow member that is attached to the outlet. The elbow member protrudes in the horizontal direction from the outlet and is bent upward.

First claim

What is claimed is:

1. A system comprising:
a compressor that supplies compressed air;
an air dryer that dries the compressed air supplied from the compressor and supplies dried compressed air, the air dryer comprising a supplying line that supplies the dried compressed air and an exhaust line that discharges purge air; and
an oil separator connected to the exhaust line, the oil separator comprising:
a housing including an inlet for introducing purge air from an air dryer and an outlet for discharging cleaned air, and
a plurality of expansion chambers arranged next to one another in a vertical direction, a first expansion chamber of the plurality of expansion chambers comprising a vertically-extending wall portion defining a side face, wherein a through hole is formed at the side face of the first expansion chamber, and the inlet of the housing is connected to the through hole, wherein

the oil separator is configured to cause the purge air to flow into the housing form the inlet to separate oil from the purge air, thereby collecting liquid containing oil, and to discharge cleaned air from the outlet via an expansion chamber of the plurality of expansion chambers that is different from the first expansion chamber,
the oil separator further comprises:
a collected liquid storage portion that is formed in a lower part of the housing and stores the collected liquid; and
a drain outlet formed in the lower part of the housing for draining the collected liquid; and wherein the expansion chamber of the plurality of expansion chambers that is different from the first expansion chamber is directly connected to, and communicates with, the collected liquid storage portion.

2. The system according to claim 1 , wherein
the oil separator further comprises:
an impingement member,

the oil separator is further configured to cause the flowed purge air to strike the impingement member to separate oil from the purge air, and
the housing further includes a lid attachable to the housing, and the inlet and the outlet are provided with the lid.

3. The system according to claim 2 , wherein the oil separator further comprises a pressurizing device connecting portion to which a pressurizing device for pressurizing the inside of the housing is connected.

4. The system according to claim 1 , wherein
the oil separator further comprises:
a drain hose connected to the drain outlet; and
a securing member to which a distal end of the drain hose is detachably attached, and

the securing member closes the distal end of the drain hose at least during unloading operation of the air dryer.

5. The system according to claim 4 , wherein the securing member is attached to the distal end of the drain hose such that the securing member faces vertically upward.

6. The system according to claim 4 , wherein
the securing member includes a discharge valve, and
the discharge valve is closed during the unloading operation of the air dryer and is opened at times other than such operation.

7. The system according to claim 4 , wherein the securing member includes a constriction member that restricts flow of the collected liquid.

8. The system according to claim 1 , wherein the oil separator further comprises a drain hose connected to the drain outlet, and the drain hose is transparent and is provided with a scale corresponding to the volume of the collected liquid storage portion.

9. A system comprising:
a compressor that supplies compressed air;
an air dryer that dries the compressed air supplied from the compressor and supplies dried compressed air, the air dryer comprising a supplying line that supplies the dried compressed air and an exhaust line that discharges purge air; and
an oil separator connected to the exhaust line, the oil separator comprising:
a housing including an inlet for introducing the purge air from the air dryer and an outlet for discharging cleaned air;
a plurality of expansion chambers arranged next to one another in a vertical direction, a first expansion chamber of the plurality of expansion chambers comprising a vertically-extending wall portion defining a side face, wherein a through hole is formed at the side face of the first expansion chamber, and the inlet of the housing is connected to the through hole;
a communication section that connects the inside of the housing and the outlet to each other; and
a collected liquid storage portion located below the plurality of expansion chambers, wherein
one or more of the plurality of expansion chambers comprise an impingement member,
the oil separator is configured to introduce the purge air into the housing through the inlet, and cause the purge air to strike the impingement member to separate oil from the introduced purge air, thereby collecting the oil and to discharge cleaned air from the outlet via an expansion chamber of the plurality of expansion chambers that is different from the first expansion chamber,
the inlet and the outlet are located in an upper section of the housing, and
each of the one or more of the plurality of expansion chambers separates oil from the introduced purge air and discharges the separated oil downward; and
wherein the expansion chamber of the plurality of expansion chambers that is different from the first expansion chamber is directly connected to, and communicates with, the collected liquid storage portion.

10. The system according to claim 9 , wherein a baffle plate is provided in the housing at a position in front of the inlet, the baffle plate obstructing the introduced purge air from flowing straight ahead.

11. The system according to claim 9 , wherein,
the housing includes a case and a lid, and
the case and the lid each have a flange and are fastened together at the flanges in the vertical direction.

12. The system according to claim 9 , wherein the collected liquid storage portion includes a heater for evaporating water by heating collected liquid.

13. The system according to claim 9 , wherein a hose for draining the collected liquid is connected to a lower section of the housing.

14. The system according to claim 13 , wherein the hose is transparent and is provided with a scale corresponding to the volume of the collected liquid storage portion.

15. The system according to claim 9 , wherein an exhaust noise reducing member is connected to the outlet to reduce exhaust noise from the outlet.

16. A system comprising:
a compressor that supplies compressed air;
an air dryer that dries the compressed air supplied from the compressor and supplies dried compressed air, the air dryer comprising a supplying line that supplies the dried compressed air and an exhaust line that discharges purge air; and
an oil separator connected to the exhaust line, the oil separator comprising:
a lid including an inlet for introducing purge air from the air dryer and an outlet for discharging cleaned air;
a plurality of expansion chambers arranged next to one another in a vertical direction, a first expansion chamber of the plurality of expansion chambers comprising a vertically-extending wall portion defining a side face, wherein a through hole is formed at the side face of the first expansion chamber, and the inlet of the housing is connected to the through hole;
a housing attachable to the lid; and
an attaching and detaching mechanism for allowing the lid to be attached to and detached from the housing, wherein
the oil separator is configured to cause the purge air to flow into the housing and strike an impingement member to separate oil from the purge air, thereby collecting liquid containing oil, and to d

Assignees

• Nabtesco Automotive Corp

Inventors

• Sugio Takuya
• Minato Ichiro

Classifications

• B01D45/08 Primary

  by impingement against baffle separators · CPC title

• F01M2013/045

  using compression or decompression of the gas · CPC title

• B01D46/0031 Primary

  with collecting, draining means · CPC title

• F04B39/04

  Measures to avoid lubricant contaminating the pumped fluid · CPC title

• B01D46/0086

  Filter condition indicators · CPC title