Method for drying laundry in a laundry treating appliance

Patent metadata

Field	Value
Publication number	US-10815611-B2
Application number	US-201816172224-A
Country	US
Kind code	B2
Filing date	Oct 26, 2018
Priority date	Mar 20, 2015
Publication date	Oct 27, 2020
Grant date	Oct 27, 2020

Abstract

A method of drying laundry in a laundry treating appliance having a treating chamber in which the laundry is received for drying comprises moving the treating chamber to redistribute the laundry, supplying air to the treating chamber to define a supply air flow, exhausting the supplied air from the treating chamber to define an exhaust air flow, heating the air supplied to the treating chamber by actuating a heater at full output to define a first heating phase and then cycling the heater ON/OFF to define a second heating phase.

First claim

What is claimed is:

1. A method of drying laundry in a laundry treating appliance having a treating chamber in which the laundry is received for drying, the method comprising:
moving the treating chamber to redistribute the laundry;
supplying air to the treating chamber to define supplied air;
exhausting the supplied air from the treating chamber to define an exhaust air flow; and
heating the air supplied to the treating chamber by actuating a heater at full output until a maximum evaporation rate is met to define a first phase, wherein the maximum evaporation rate is met when a maximum evaporated threshold value related to a temperature of the exhaust air flow is satisfied or a maximum evaporated threshold value related to a rate of change of a temperature of the exhaust air flow is satisfied, and then during a second phase cycling the heater on and off, wherein the cycling the heater on and off comprises the heater being cycled on until a predetermined trip temperature of the exhaust air flow is satisfied and the being cycled off, the second phase continuing until a predetermined moisture percentage level is satisfied; wherein the predetermined trip temperature is below a maximum temperature reached during the first phase.

2. The method of claim 1 wherein the maximum evaporation threshold value is satisfied when a temperature of the exhaust air flow levels off.

3. The method of claim 2 wherein the temperature of the exhaust air flow levels off when a time rate of change of the exhaust air flow drops below a predetermined rate.

4. The method of claim 1 wherein the maximum evaporation threshold value is satisfied upon a passing of a predetermined time experimentally determined to provide the maximum evaporation rate for a given load of the laundry and the full output of the heater.

5. The method of claim 1 wherein the second phase begins after a passing of a predetermined time.

6. The method of claim 1 , further comprising the heater being turned off between the first and second phases.

7. The method of claim 6 wherein the heater is turned off between the first and second phases for a predetermined time.

8. The method of claim 1 wherein the actuating the heater at full output comprises actuating a heater having multiple output levels at one of the output levels.

9. The method of claim 1 wherein the heater being cycled off is based on a predetermined time.

10. The method of claim 1 wherein the predetermined moisture percentage level is satisfied when a time of the heater being cycled on during the second phase is below a predetermined time threshold.

11. A method of drying laundry in a laundry treating appliance having a treating chamber in which the laundry is received for drying, the method comprising:
moving the treating chamber to redistribute the laundry;
supplying air to the treating chamber to define a supplied air;
exhausting the supplied air from the treating chamber to define an exhaust air flow;
receiving an input indicative of at least one characteristic of the laundry in the treating chamber; and
heating the air supplied to the treating chamber by actuating a heater at full output for a predetermined time, which is experimentally determined to provide a maximum evaporation rate for laundry having the at least one characteristic to define a first phase, and then during a second phase cycling the heater on and off, wherein the cycling the heater on and cycling the heater off comprises the heater being cycled on until a predetermined trip temperature of the exhaust air flow is satisfied; wherein the predetermined trip temperature is below a maximum temperature reached during the first phase.

12. The method of claim 11 wherein the second phase continues until a predetermined moisture percentage level indicative of a dry load is satisfied.

13. The method of claim 12 wherein the predetermined moisture percentage level is satisfied when a time of the heater being cycled on is below a predetermined time threshold.

14. The method of claim 11 , further comprising cycling the heater off between the first and second phases.

15. The method of claim 11 wherein the heater being cycled off is based on a predetermined time.

16. The method of claim 11 wherein the at least one characteristic comprises at least one of size or type.

17. The method of claim 11 wherein the second phase begins after a passing of a predetermined time.

18. A laundry treating appliance for drying laundry according to a cycle of operation, comprising:
a rotatable drum at least partially defining a treating chamber;
a supply air conduit fluidly coupled to the treating chamber;
an exhaust air conduit fluidly coupled to the treating chamber;
a fan fluidly coupled to the supply air conduit, treating chamber, and exhaust air conduit to pass air from the supply air conduit, into the treating chamber, where it is exhausted through the exhaust air conduit;
a heater thermally coupled to the supply air conduit to heat the air in the supply air conduit; and
a controller operably coupled to the heater and the fan and configured to supply air to the treating chamber and heat the supplied air by actuating the heater at full output until a maximum evaporation rate is met to define a first phase wherein the maximum evaporation rate is met when a maximum evaporated threshold value is satisfied and then during a second phase cycling the heater on and off, wherein the cycling the heater on and off comprises the heater being cycled on until a predetermined trip temperature of the exhaust air flow is satisfied and wherein the cycling the heater comprises turning the heater off for a predetermined time based on at least one of: mass of the laundry treating appliance, mass of the laundry, or laundry type, the second phase continuing until a predetermined moisture percentage level is satisfied when a time of the heater being cycled on during the second phase is below a predetermined time threshold.

Assignees

• Whirlpool Co

Inventors

• Carow James P
• Mukhtar Moeed
• Tamanna Sanjida

Classifications

• D06F58/40

  Control of the initial heating of the drying chamber to its operating temperature · CPC title

• D06F2101/02

  Characteristics of laundry or load · CPC title

• D06F58/48

  Control of the energy consumption · CPC title

• D06F2103/02

  Characteristics of laundry or load · CPC title

• D06F34/26 Primary

  Condition of the drying air, e.g. air humidity or temperature · CPC title