Hydration control mixture for mortar and cement compositions

Patent metadata

Field	Value
Publication number	US-10815152-B2
Application number	US-201716308119-A
Country	US
Kind code	B2
Filing date	Jun 9, 2017
Priority date	Jun 9, 2016
Publication date	Oct 27, 2020
Grant date	Oct 27, 2020

Abstract

The present invention relates to a mixture comprising at least one compound comprising an α-hydroxy-carboxylic unit, α-hydroxy-sulfonic acid unit or α-carbonyl-carboxylic unit and at least one water-soluble organic carbonate. The mixture is useful as a hydration control agent in construction chemical compositions comprising an inorganic binder.

First claim

The invention claimed is:

1. A construction chemical composition, comprising:
a) a mixture comprising
A) at least one compound of formula I:

wherein
R1 is OH;
R2 is H, OH, C 1 -C 6 alkoxy, —SO 2 , X-SO 3 X, —OSO 3 X, —PO 3 X 2 , —COOX, —OPO 3 X 2 , —Z—COOX or —CH(OH)—SO 3 X;
R3 is H, C 1 -C 6 alkyl which may be substituted by 1 or 2 OH or C 1 -C 6 alkoxy;
m is 0 or 1; or
R1 and R2 taken together with the carbon atom to which they are attached form a carbonyl group provided m is 0;
R4 is COOY or SO 3 X;
X is selected from H or a cation equivalent K a wherein K is selected from an alkali metal, alkaline earth metal, zinc, iron, ammonium or phosphonium cation and a is l/n wherein n is the valency of the cation;
Y=is selected from X, C 1 -C 6 alkyl or phenyl; and
Z is CH 2 or CH(OH), and

B) at least one water-soluble organic carbonate; and
b) at least one inorganic binder selected from the group consisting of calcium sulfate hemihydrate, anhydrite, and aluminate-containing cements,
wherein a content of a) is 0.01 wt % to 5.0 wt % by weight of b).

2. The construction chemical composition of claim 1 , wherein m is 0 and R2 is OH.

3. The construction chemical composition of claim 1 , wherein R2 is —COOX.

4. The construction chemical composition of claim 1 , wherein R3 is H.

5. The construction chemical composition of claim 1 , wherein R4 is COOX.

6. The construction chemical composition of claim 1 , wherein
a) m is 0, R2 is —SO 3 X and R4 is —COOX;
b) m is 0, R2 is —COOX and R4 is —COOX;
c) m is 0, R2 is —Z—COOX and Z is CH 2 and R4 is —COOX;
d) m is 0, R2 is —Z—COOX and Z is —CH(OH) and R4 is —COOX;
e) m is 0; R1 and R2 taken together with the carbon atom to which they are attached form a carbonyl group and R4 is —COOX;
f) m is 0; R1 and R2 taken together with the carbon atom to which they are attached form a carbonyl group and R4 is —SO 3 X; or
g) m is 0; R2 is —CH(OH)—SO 3 X, and R4 is —SO 3 X.

7. The construction chemical composition of claim 6 , wherein in and R2 are as defined in a) to g) and R3 is H.

8. The construction chemical composition of claim 1 , wherein Y is X.

9. The construction chemical composition of claim 1 , wherein the water-soluble carbonate is at least one selected from the group consisting of ethylene carbonate, propylene carbonate, trimethylene carbonate, glycerol carbonate, dimethyl carbonate, and di(hydroxyethyl)carbonate.

10. The construction chemical composition of claim 9 , wherein the water-soluble carbonate is ethylene carbonate, propylene carbonate or a mixture thereof.

11. The construction chemical composition of claim 1 , wherein a weight ratio of component A) to component B) is in the range from 100:1 to 1:100.

12. The construction chemical composition of claim 1 , additionally comprising at least one additive.

13. The construction chemical composition of claim 12 , wherein the additive is at least one selected from the group consisting of inorganic carbonates, alkali metal sulfates, latent hydraulic binders, dispersants, and fillers.

14. The construction chemical composition of claim 13 , wherein the additive is at least one inorganic carbonate.

15. The construction chemical composition of claim 14 , wherein the inorganic carbonate is at least one selected from the group consisting of sodium carbonate, potassium carbonate, lithium carbonate, magnesium carbonate, calcium carbonate, and calcium-magnesium carbonate.

16. The construction chemical composition of claim 13 , wherein the additive is at least one polymeric dispersant.

17. The construction chemical composition of claim 16 , wherein the dispersant is a sulfonic acid and/or sulfonate group containing dispersant selected from the group consisting of lignosulfonates, melamine formaldehyde sulfonate condensates, β-naphthalene sulfonic acid condensates, sulfonated ketone-formaldehyde-condensates, and copolymers comprising sulfa group containing units and/or sulfonate group-containing units and carboxylic acid and/or carboxylate group-containing units.

18. The construction chemical composition of claim 1 , wherein the aluminate-containing cement is at least one selected from the group consisting of CEM cement and aluminate cement.

19. The construction chemical composition of claim 18 , wherein the aluminate-containing cement is CEM cement.

20. The construction chemical composition of claim 18 , wherein the aluminate-containing cement is a mixture of CEM cement and alumni, to cement or a mixture of CEM cement, high alumina cement and sulfoaluminate cement.

21. The construction chemical composition of claim 18 , additionally comprising a calcium sulfate.

22. The construction chemical composition of claim 12 , wherein the additive is at least one selected from the group consisting of inorganic carbonates, alkali metal sulfates, latent hydraulic binders, dispersants, hardening accelerators, fillers, essentially aluminate-free cement, and aggregates.

23. A method, comprising employing the construction chemical composition according to claim 1 as a retarder for aluminate-containing building material formulations and/or for producing building products.

Assignees

• Basf Se

Inventors

• Dengler Joachim
• Hesse Christoph
• Seufert Sebastian

Classifications

• C04B28/04 Primary

  Portland cements · CPC title

• Y02W30/91

  Use of waste materials as fillers for mortars or concrete · CPC title

• C04B2111/60

  Flooring materials · CPC title

• C04B28/065

  Calcium aluminosulfate cements, e.g. cements hydrating into ettringite · CPC title

• C04B2111/00155

  Sprayable, i.e. concrete-like, materials able to be shaped by spraying instead of by casting, e.g. gunite · CPC title