Inverter unit

Patent metadata

Field	Value
Publication number	US-10811989-B2
Application number	US-201816481334-A
Country	US
Kind code	B2
Filing date	Mar 22, 2018
Priority date	Mar 30, 2017
Publication date	Oct 20, 2020
Grant date	Oct 20, 2020

Abstract

An inverter unit with reduced wiring impedance that includes a switching element unit and a capacitor unit is implemented. A capacitor unit 4 includes first portions 41 with a first length L 1 which is a length in a first direction D 1 orthogonal to a reference plane R 1 of an inverter unit; and second portions 42 with a second length L 2 shorter than the first length L 1 , and the first portions 41 and the second portions 42 are disposed adjacent to each other along the reference plane R 1 . The switching element unit 3 is disposed so as to overlap the second portions 42 as viewed in the first direction D 1 , and overlap the first portions 41 as viewed in a second direction D 2 which is a direction in which the first portions 41 and the second portions 42 are arranged along the reference plane R 1.

First claim

The invention claimed is:

1. An inverter unit comprising: a switching element unit forming an inverter circuit that includes a plurality of switching elements and converts electric power between direct current and alternating current; and a capacitor unit that smooths a voltage on a direct-current side of the inverter circuit,
wherein
the capacitor unit includes a first portion with a first length, the first length being a length in a first direction, the first direction being a direction orthogonal to a reference plane of the inverter unit; and a second portion with a second length shorter than the first length, the second length being a length in the first direction, and the first portion and the second portion are disposed adjacent to each other along the reference plane, and
the switching element unit is disposed so as to overlap the second portion as viewed in the first direction, and overlap the first portion as viewed in a second direction, the second direction being a direction in which the first portion and the second portion are arranged along the reference plane.

2. The inverter unit according to claim 1 , wherein the capacitor unit includes a plurality of capacitor elements inside the capacitor unit, and a length in the first direction of a corresponding one of the capacitor elements at the first portion is longer than a length in the first direction of a corresponding one of the capacitor elements at the second portion.

3. The inverter unit according to claim 2 , wherein
the first portion includes a first positive electrode and a first negative electrode such that the first positive electrode and the first negative electrode each have a side electrode along a side in the first direction, the first positive electrode and the first negative electrode being positive and negative electrodes of the capacitor unit, respectively,
the switching element unit includes a positive-polarity terminal and a negative-polarity terminal that are connected to a positive polarity and a negative polarity on the direct-current side of the inverter circuit, and
a first positive-polarity busbar that electrically connects the first positive electrode to the positive-polarity terminal and a first negative-polarity busbar that electrically connects the first negative electrode to the negative-polarity terminal each include a first-direction extending portion extending in the first direction with the first-direction extending portion being in contact with a corresponding one of the side electrodes.

4. The inverter unit according to claim 3 , wherein
the two first portions are divisionally disposed at two locations in a third direction orthogonal to the first direction and the second direction, with spacing provided between the two first portions,
the positive-polarity terminal and the negative-polarity terminal of the switching element unit are disposed between the two divisionally-disposed first portions,
the first positive electrode is formed on one of the two first portions and the first negative electrode is formed on another such that the side electrodes of the two divisionally-disposed first portions face each other as viewed in the third direction, and
the first positive-polarity busbar and the first negative-polarity busbar are disposed so as to be along the first positive electrode and the first negative electrode, respectively, and to face each other as viewed in the third direction.

5. The inverter unit according to claim 4 , wherein
a plane along the reference plane is a first electrode plane, and a plane separated by the second length from the first electrode plane and parallel to the first electrode plane is a second electrode plane,
the second portion includes, as positive and negative electrodes of the capacitor unit, a second positive electrode formed along either one of the first electrode plane and the second electrode plane and on one side in the first direction, and a second negative electrode formed along either one of the first electrode plane and the second electrode plane and on the other side,
the inverter unit comprises: a second positive-polarity busbar placed along either one of the first electrode plane and the second electrode plane and electrically connected to the second positive electrode; and a second negative-polarity busbar placed along the other one of the first electrode plane and the second electrode plane and electrically connected to the second negative electrode, and
the first positive-polarity busbar is continuously formed with the second positive-polarity busbar, and the first negative-polarity busbar is continuously formed with the second negative-polarity busbar.

6. The inverter unit according to claim 5 , comprising a capacitor case that accommodates the capacitor unit,
wherein
the capacitor case includes plate-like projecting portions placed along the first-direction extending portions of the respective first positive-polarity busbar and first negative-polarity busbar.

7. The inverter unit according to claim 6 , comprising a capacitor case that accommodates the capacitor unit,
wherein
the capacitor case includes a coolant passage through which a coolant circulates, between the switching element unit and the second portion in the first direction.

8. The inverter unit according to claim 7 , comprising a control unit that controls driving of the inverter circuit,
wherein
the capacitor unit, the switching element unit, and the control unit are stacked on top of each other in this order in the first direction.

9. The inverter unit according to claim 1 , wherein
the first portion includes a first positive electrode and a first negative electrode such that the first positive electrode and the first negative electrode each have a side electrode along a side in the first direction, the first positive electrode and the first negative electrode being positive and negative electrodes of the capacitor unit, respectively,
the switching element unit includes a positive-polarity terminal and a negative-polarity terminal that are connected to a positive polarity and a negative polarity on the direct-current side of the inverter circuit, and
a first positive-polarity busbar that electrically connects the first positive electrode to the positive-polarity terminal and a first negative-polarity busbar that electrically connects the first negative electrode to the negative-polarity terminal each include a first-direction extending portion extending in the first direction with the first-direction extending portion being in contact with a corresponding one of the side electrodes.

10. The inverter unit according to claim 1 , comprising a capacitor case that accommodates the capacitor unit,
wherein
the capacitor case includes a coolant passage through which a coolant circulates, between the switching element unit and the second portion in the first direction.

11. The inverter unit according to claim 1 , comprising a control unit that controls driving of the inverter circuit,
wherein
the capacitor unit, the switching element unit, and the control unit are stacked on top of each other in this order in the first direction.

12. The inverter unit according to claim 2 , comprising a capacitor case that accommodates the capacitor unit,
wherein
the capacitor case includes a coolant passage through which a coolant circulates, between the switching element unit and the second portion in the first direction.

13. The inverter unit according to claim 2 , comprising a control unit that controls driving of the inverter circuit,
wherein
the capacitor unit, the switching element unit, and the control unit are stacked on top o

Assignees

• Aisin Aw Co

Inventors

• Suzuki Tomoyuki
• Nitta Masaru

Classifications

• H05K5/0026

  provided with connectors and printed circuit boards [PCB], e.g. automotive electronic control units · CPC title

• H01G4/224

  Housing; Encapsulation · CPC title

• H02M7/53871

  with automatic control of output voltage or current · CPC title

• H02M7/003 Primary

  Constructional details, e.g. physical layout, assembly, wiring or busbar connections · CPC title

• H05K7/2089

  for power electronics, e.g. for inverters for controlling motor · CPC title