Combustion chamber elasticity device

Patent metadata

Field	Value
Publication number	US-10808607-B2
Application number	US-201715840300-A
Country	US
Kind code	B2
Filing date	Dec 13, 2017
Priority date	Jun 15, 2015
Publication date	Oct 20, 2020
Grant date	Oct 20, 2020

Abstract

An energy storage device is provided for a combustion chamber of an internal combustion engine. The energy storage device includes first and second end connectors connected to respective ones of a piston and crankshaft, and a flexible connection rod portion rotatably connected with the first and second end connectors. The flexible connection rod portion elastically buckles above a predetermined cylinder pressure threshold to store combustion energy and provide a more constant pressure combustion process.

First claim

The invention claimed is:

1. A device for connecting a piston and a crankshaft of an internal combustion engine, comprising:
a first end connector for connection with the piston;
a second end connector for connection with the crankshaft;
a connection rod portion including an elongated flexible body extending between a first end rotatably connected to the first end connector and a second end rotatable connected to the second end connector so that the elongated flexible body remains straight regardless of the angle of the crankshaft unless the elongated flexible body is flexed by cylinder pressure conditions, wherein:
the connection rod portion includes a first shaped portion at the first end of the connection rod portion and a second shaped portion at the second end of the connection rod portion;
each of the first and second end connectors includes a correspondingly shaped receptacle for receiving respective ones of the first and second shaped portions; and
the first and second shaped portions each include a cylindrical shape with a diameter that is greater than a width of the elongated flexible body, wherein the elongated flexible body includes a depth orthogonal to and greater than the width, wherein the depth extends in a direction parallel to a longitudinal axis of the crankshaft, and the cylindrical shape of each of the first and second shape portions corresponds in depth to the depth of the elongate flexible body.

2. A device for connecting a piston and a crankshaft of an internal combustion engine, comprising:
a first end connector for connection with the piston;
a second end connector for connection with the crankshaft;
a connection rod portion including an elongated flexible body extending between a first end rotatably connected to the first end connector and a second end rotatably connected to the second end connector so that the elongated flexible body remains straight regardless of the angle of the crankshaft unless the elongated flexible body is flexed by cylinder pressure conditions, wherein:
the connection rod portion includes a first shaped portion at the first end of the connection rod portion and a second shaped portion at the second end of the connection rod portion;
each of the first and second end connectors includes a correspondingly shaped receptacle for receiving respective ones of the first and second shaped portions; and
each of the first and second shaped portions includes a flat or profiled surface at a terminal end of the connection rod portion so that the terminal end of the connection rod portion is spaced from the second end connector in the receptacle thereof to eliminate point loading on the second end connector at the second end.

3. The device of claim 2 , wherein each of the first and second end connectors includes an end surface facing the other of the first and second end connectors, and wherein each of the shaped receptacles includes chamfered surfaces defining an opening into the shaped receptacle at the end surface of the respective one of the first and second end connectors.

4. The device of claim 2 , further comprising fasteners connecting each of the first and second shaped portions to respective ones of the first and second end connectors.

5. A device for connecting a piston and a crankshaft of an internal combustion engine, comprising:
a first end connector for connection with the piston;
a second end connector for connection with the crankshaft; and
a connection rod portion including an elongated flexible body extending between a first end rotatably connected to the first end connector and a second end rotatably connected to the second end connector so that the elongated flexible body remains straight regardless of the angle of the crankshaft unless the elongated flexible body is flexed by cylinder pressure conditions, wherein the elongated flexible body defines a cross section with a depth extending in a direction paralleling an axis of rotation of the crankshaft and a width that is orthogonal to the depth, and wherein the depth is at least twice the width so that elastic buckling occurs laterally along the depth.

6. The device of claim 5 , wherein the piston is housed in a combustion chamber of the internal combustion engine and the elongated flexible body is configured to remain stiff at cylinder pressures in the combustion chamber that are under a cylinder pressure threshold and to elastically buckle at cylinder pressures above the cylinder pressure threshold.

7. The device of claim 6 , wherein cylinder pressure above the cylinder pressure threshold is converted to strain energy by the connection rod portion to store energy from the cylinder pressure and provide a constant pressure combustion process above the cylinder pressure threshold and the connection rod portion is configured to release the stored strain energy in response to cylinder pressures in the combustion chamber being less than the cylinder pressure threshold.

8. The device of claim 1 , wherein the elongated flexible body includes a plurality of adjacent flexible rod portions, and one or more of the plurality of flexible rod portions is configured to transmit more tension loading than compression loading between the piston and crankshaft and one or more other of the flexible rod portions is configured to transmit more compression loading than tension loading between the piston and crankshaft.

9. A method for storing energy in a combustion chamber of an internal combustion engine, comprising:
combusting fuel in the combustion chamber, wherein the combustion chamber includes a piston connected to a crankshaft with a connection rod portion;
converting cylinder pressures in the combustion chamber that are above a cylinder pressure threshold to strain energy with the connection rod portion;
storing the strain energy in the connection rod portion; and
releasing the stored strain energy in response to cylinder pressures in the combustion chamber being less than the cylinder pressure threshold, wherein the connection rod portion includes an elongated flexible body that defines a cross section with a depth extending in a direction paralleling an axis of rotation of the crankshaft and a width that is orthogonal to the depth, and wherein the depth is at least twice the width so that elastic buckling occurs laterally along the depth.

10. The method of claim 9 , wherein the connection rod portion remains stiff between the piston and crankshaft at cylinder pressures below the cylinder pressure threshold and elastically buckles at cylinder pressures above the cylinder pressure threshold.

11. The method of claim 9 , further comprising a first end connector associated with the piston and a second end connector opposite the first end connector associated with the crankshaft.

12. The method of claim 11 , further comprising rotatably connecting the connection rod portion to the first and second end connectors so that the elongated flexible body remains straight regardless of the angle of the crankshaft unless the elongated flexible body is flexed by cylinder pressure conditions.

13. The method of claim 12 , wherein the connection rod portion includes:
a first shaped portion at a first end of the connection rod portion that is rotatably received in a correspondingly shaped receptacle of the first end connector; and
a second shaped portion at a second end of the connection rod portion that is rotatably received in a correspondingly shaped receptacle of the second end connector.

14. The method of claim 13 , wherein the first and second shaped portions and the first and second shaped receptacles include cylindrical shape with a diam

Assignees

• Cummins Inc

Inventors

• Antonevich John M
• Irish Reid
• Cofer Jr Stephen D
• Clark Kent H
• Blum Garrett
• Kosinski Michael
• Wagner Beth
• Gray Mark

Classifications

• F16J7/00

  Piston-rods · CPC title

• F16C7/04

  with elastic intermediate part of fluid cushion · CPC title

• F16J1/22

  with universal joint, e.g. ball-joint · CPC title

• F16C2360/22

  Internal combustion engines · CPC title

• F02B75/045 Primary

  by means of a variable connecting rod length · CPC title