Secondary battery system and method for diagnosing abnormality in battery pack

Patent metadata

Field	Value
Publication number	US-10804575-B2
Application number	US-201816227768-A
Country	US
Kind code	B2
Filing date	Dec 20, 2018
Priority date	Dec 25, 2017
Publication date	Oct 13, 2020
Grant date	Oct 13, 2020

Abstract

A battery pack includes a plurality of modules connected in series to one another. Each of the plurality of modules includes a plurality of cells connected in parallel to one another. If a first condition and a second condition are satisfied, an ECU diagnoses an abnormality in which a current path of a cell included in any module breaks. The first condition is a condition that the voltage difference between the maximum voltage and the minimum voltage among a plurality of voltage values is less than a reference value before execution of plug-in charging control, each of the plurality of voltage values being detected by a corresponding one of a plurality of voltage sensors. The second condition is a condition that the voltage difference between the maximum voltage and a voltage is more than or equal to the reference value after execution of the plug-in charging control.

First claim

What is claimed is:

1. A secondary battery system mountable on a vehicle, comprising:
a battery pack to be charged by external charging control with electric power supplied from outside of the vehicle, the battery pack including a plurality of modules connected in series to one another, each of the plurality of modules including a plurality of cells connected in parallel to one another;
a plurality of voltage sensors each provided for a corresponding one of the plurality of modules and each configured to detect a voltage of a corresponding one of the plurality of modules; and
a controller configured to execute the external charging control,
the controller being configured to, if a first condition and a second condition are satisfied, diagnose an abnormality in which a current path of a cell breaks, the cell being included in a module among the plurality of modules,
the first condition being a condition that a voltage difference between a maximum voltage value and a minimum voltage value among a plurality of voltage values is less than a reference value before execution of the external charging control, each of the plurality of voltage values being detected by a corresponding one of the plurality of voltage sensors,
the second condition being a condition that a voltage difference between the maximum voltage value and a voltage value other than the maximum voltage value and the minimum voltage value among the plurality of voltage values is more than the reference value after execution of the external charging control.

2. The secondary battery system according to claim 1 , wherein
the controller is configured to diagnose the abnormality in the module, if a third condition and a fourth condition are satisfied in addition to the first condition and the second condition,
the third condition being a condition that the maximum voltage value is less than a first predetermined voltage value before execution of the external charging control,
the fourth condition being a condition that the minimum voltage value is more than a second predetermined voltage value after execution of the external charging control, the second predetermined voltage value being more than or equal to the first predetermined voltage value.

3. The secondary battery system according to claim 2 , wherein
the controller is configured to determine whether or not the second condition and the fourth condition are satisfied, if a start-up operation for a traveling system of the vehicle is executed by a user after execution of the external charging control.

4. The secondary battery system according to claim 3 , further comprising a plurality of switching elements each connected in parallel to a corresponding one of the plurality of modules, wherein
if a balancing condition that a SOC difference among the plurality of modules is more than a predetermined value is satisfied, the controller is configured to execute balancing control for reducing the SOC difference by turning on any of the plurality of switching elements; and
during a period after execution of the external charging control to execution of the start-up operation,
if at least one of the first condition and the third condition is not satisfied, the controller is configured to execute the balancing control when the balancing condition is satisfied, and
if the first condition and the third condition are both satisfied, the controller is configured not to execute the balancing control when the balancing condition is satisfied.

5. The secondary battery system according to claim 1 , wherein
the voltage value other than the maximum voltage value and the minimum voltage value is a second highest voltage value among the plurality of voltage values, and
the controller is configured to diagnose the abnormality in the module that shows the maximum voltage value, if a condition that a voltage difference between the second highest voltage value and the minimum voltage value is less than a threshold value is satisfied after execution of the external charging control.

6. A method for diagnosing abnormality in a battery pack mounted on a vehicle,
the battery pack including a plurality of modules to be charged by external charging control with electric power supplied from outside of the vehicle, the plurality of modules being connected in series to one another, each of the plurality of modules including a plurality of cells connected in parallel to one another, the method comprising:
detecting voltages of the plurality of modules using a plurality of voltage sensors, each of the plurality of voltage sensors being provided for a corresponding one of the plurality of modules; and
if a first condition and a second condition are satisfied, diagnosing an abnormality in which a current path of a cell breaks, the cell being included in a module among the plurality of modules,
the first condition being a condition that a voltage difference between a maximum voltage value and a minimum voltage value among a plurality of voltage values is less than a reference value before execution of the external charging control, each of the plurality of voltage values being detected by a corresponding one of the plurality of voltage sensors,
the second condition being a condition that a voltage difference between the maximum voltage value and a voltage value other than the maximum voltage value and the minimum voltage value among the plurality of voltage values is more than the reference value after execution of the external charging control.

Assignees

• Toyota Motor Co Ltd

Inventors

• Machida Kiyohito
• Uchida Yoshihiro
• Uchiyama Masaki

Classifications

• H01M10/482 Primary

  for several batteries or cells simultaneously or sequentially · CPC title

• H02J7/84

  Control of state of health [SOH] · CPC title

• H02J7/82

  Control of state of charge [SOC] · CPC title

• H02J7/62

  against overcurrent · CPC title

• H02J7/54

  Passive balancing, e.g. using resistors or parallel MOSFETs · CPC title