Electrode and device employing the same

Patent metadata

Field	Value
Publication number	US-10804541-B2
Application number	US-201715659434-A
Country	US
Kind code	B2
Filing date	Jul 25, 2017
Priority date	Oct 3, 2016
Publication date	Oct 13, 2020
Grant date	Oct 13, 2020

Abstract

An electrode and a device employing the same are provided. The electrode includes a main body, and an active material. The main body includes a cavity and is made of a conductive network structure. In particular, the active material is disposed in the cavity, wherein the length of the longest side of the particle of the active material is greater than the length of the longest side of the pore of the conductive network structure such that the active material is confined in the conductive network structure.

First claim

What is claimed is:

1. An aluminum-ion battery, comprising:
a first electrode, wherein the first electrode comprises:
a main body, wherein the main body comprises a cavity, and the main body is made of a conductive network structure; and
an active material disposed in the cavity, wherein the length of the longest side of the particle of the active material is greater than the length of the longest side of the pore of the conductive network structure, such that the active material is confined in the conductive network structure, and wherein the active material is graphite, carbon nanotube, graphene, or a combination thereof;

a first separator;
a second electrode, wherein the first separator disposed between the first electrode and the second electrode, and wherein the second electrode comprises aluminum or aluminum alloy; and
an electrolyte disposed between the first electrode and the second electrode, wherein the electrolyte comprises a mixture of an aluminum halide and an ionic liquid,
wherein the active material is confined in a single cavity that is completely encapsulated by the conductive network structure.

2. The aluminum-ion battery as claimed in claim 1 , wherein the conductive network structure comprises a metal three-dimensional foaming network structure, or a metal network structure.

3. The aluminum-ion battery as claimed in claim 2 , wherein a material of the metal three-dimensional foaming network structure is foaming nickel, foaming iron, foaming copper, foaming titanium, foaming cobalt, or a foaming alloy thereof.

4. The aluminum-ion battery as claimed in claim 2 , wherein a material of the metal network structure is nickel net, iron net, copper net, titanium net, cobalt net, or an alloy net thereof.

5. The aluminum-ion battery as claimed in claim 1 , wherein the conductive network structure has a porosity from 50% to 98%.

6. The aluminum-ion battery as claimed in claim 1 , wherein the length of the longest side of the pore of the conductive network structure is from 1 nm to 1 mm.

7. The aluminum-ion battery as claimed in claim 1 , wherein the active material is present at a level that is equal to or greater than 50% of the cavity by volume.

8. The aluminum-ion battery as claimed in claim 1 , further comprising:
a first active layer disposed on an inner surface of the conductive network structure.

9. The aluminum-ion battery as claimed in claim 8 , further comprising:
a second active layer disposed on an outer surface of the conductive network structure.

10. The aluminum-ion battery as claimed in claim 1 , further comprising:
a third metal electrode, wherein the first electrode is disposed between the second electrode and the third metal electrode; and
a second separator, wherein the second separator is disposed between the first electrode and the third metal electrode.

Assignees

• Ind Tech Res Inst

Inventors

• Chen Kuang-Yao
• Huang Ting-Wei
• Chiang Chien-Chih
• Wu Chun-Hsing
• Yang Chang-Chung
• Chang Wen-Sheng

Classifications

• H01M4/587

  for inserting or intercalating light metals · CPC title

• H01M4/762

  Porous or perforated metallic containers · CPC title

• H01M4/133 Primary

  Electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx · CPC title

• H01M4/661

  Metal or alloys, e.g. alloy coatings (H01M4/669 take precedence) · CPC title

• H01M4/0423

  Physical vapour deposition · CPC title