Battery pack and method for producing battery pack

Patent metadata

Field	Value
Publication number	US-10804505-B2
Application number	US-201515769098-A
Country	US
Kind code	B2
Filing date	Oct 22, 2015
Priority date	Oct 22, 2015
Publication date	Oct 13, 2020
Grant date	Oct 13, 2020

Abstract

A battery pack includes a cell group, a bus bar and a terminal member. The cell group includes a plurality of unit cells stacked in a thickness direction. Each of the unit cells includes a battery main body having a power generation element and a flat shape, and an electrode tab protruding out from the battery main body and arranged along a stacking direction. The bus bar is joined to the electrode tabs and electrically connects the electrode tabs. The terminal member is joined to the bus bar to transfer input and output of electric power in the cell group. The terminal member is joined to the bus bar at a terminal joining position that is spaced away from a joining position between the bus bar and the electrode tabs when viewing a surface on which the electrode tabs are arranged from a direction that is orthogonal to the surface.

First claim

The invention claimed is:

1. A battery pack comprising:
a cell group including a plurality of unit cells stacked in a stacking direction, each of the unit cells including a battery main body having a power generation element and a flat shape, and an electrode tab protruding out from the battery main body, each of the electrode tabs being arranged along the stacking direction;
a bus bar having a flat plate-shaped portion welded to the electrode tabs of the unit cells and electrically connecting the electrode tabs of at least two of the unit cells to each other; and
a terminal member welded to the flat plate-shaped portion of the bus bar, the terminal member transferring input and output of electric power in the cell group,
each of the electrode tabs comprising a distal end portion, the distal end portions of the electrode tabs being bent along the stacking direction,
the bent distal end portions of the electrode tabs being welded to a first surface of the flat plate-shaped portion of the bus bar, and the terminal member being welded to a second surface of the flat plate-shaped portion of the bus bar, the second surface being opposite the first surface,
the terminal member being disposed such that at least a portion of the terminal member overlaps the bent distal end portions of the electrode tabs in a direction perpendicular to the stacking direction, and
the terminal member being welded to the flat plate-shaped portion of the bus bar at a terminal welding position that is spaced away from respective welding positions between the flat plate-shaped portion of the bus bar and the electrode tabs in the stacking direction.

2. The battery pack according to claim 1 , wherein
the bus bar having the flat plate-shaped portion is one of a plurality of bus bars, the plurality of bus bars each being stacked in the stacking direction, the plurality of bus bars being held by a bus bar holder and arranged in a matrix so as to face the bent distal end portions of the electrode tabs, and
the terminal member welded to the bus bar having the flat plate-shaped portion is provided with a terminal surface facing at least one of the stacking direction and the direction perpendicular to the stacking direction for transferring the input and output of the electric power.

3. The battery pack according to claim 1 , further comprising
a holding member that is disposed on the flat plate-shaped portion of the bus bar that holds the terminal member.

4. The battery pack according claim 1 , wherein
the cell group comprises a spacer disposed between the electrode tabs of the stacked unit cells, and
the spacer is provided with a supporting portion abutting one of the electrode tabs from a side of the one of the electrode tabs that is opposite the flat plate-shaped portion of the bus bar and supporting the one of the electrode tabs.

5. A battery pack manufacturing method comprising:
obtaining a cell group that includes a plurality of unit cells stacked in a stacking direction, each of the unit cells including a battery main body having a power generation element and a flat shape, and an electrode tab protruding out from the battery main body, each the electrode tabs being arranged along the stacking direction;
welding a bus bar having a flat plate-shaped portion with the electrode tabs of the unit cells and electrically connecting the electrode tabs of at least two of the unit cells; and
welding a terminal member to the flat plate-shaped portion of the bus bar, the terminal member transferring input and output of electric power in the cell group,
each of the electrode tabs comprising a distal end portion, the distal end portions of the electrode tabs being bent along the stacking direction,
the bent distal end portions of the electrode tabs being welded to a first surface of the flat plate-shaped portion of the bus bar, and the terminal member being welded to a second surface of the flat plate-shaped portion of the bus bar, the second surface being opposite the first surface,
the terminal member being disposed such that at least a portion of the terminal member overlaps the bent distal end portions of the electrode tabs in a direction perpendicular to the stacking direction, and
the terminal member being welded to the flat plate-shaped portion of the bus bar at a terminal welding position that is spaced away from respective welding positions between the flat plate-shaped portion of the bus bar and the electrode tabs in the stacking direction.

6. The battery pack manufacturing method according to claim 5 , wherein
a thickness of the terminal member at the terminal welding position is equal to a thickness of the bus bar, and
the welding of the terminal member to the flat plate-shaped portion of the bus bar is performed without penetrating the bus bar by irradiating laser light from a terminal member side.

7. The battery pack according to claim 1 , wherein
the terminal member is a plate that is bent such that the end portions of the terminal member are folded in different directions along the stacking direction.

Assignees

• Nissan Motor
• Envision Aesc Japan Ltd

Inventors

• Nakai Masayuki
• Yanagihara Yasuhiro

Classifications

• H01M50/566

  by welding, soldering or brazing · CPC title

• H01M50/291

  characterised by their shape · CPC title

• H01M50/507

  comprising an arrangement of two or more busbars within a container structure, e.g. busbar modules · CPC title

• H01M50/503

  characterised by the shape of the interconnectors · CPC title

• H01M50/178 Primary

  for pouch or flexible bag cells · CPC title