Method of preparing core-shell structure nanoparticle using structure-guided combustion waves

Patent metadata

Field	Value
Publication number	US-10804043-B2
Application number	US-201816218929-A
Country	US
Kind code	B2
Filing date	Dec 13, 2018
Priority date	Dec 27, 2017
Publication date	Oct 13, 2020
Grant date	Oct 13, 2020

Abstract

A method of synthesizing multi-shell structure nanoparticles includes uniformly distributing core nanoparticles to a first porous fuel membrane, coating the core nanoparticles fixed to the first porous fuel membrane with a fuel, and combusting the fuel coated on the core nanoparticles and the first porous fuel membrane to coat a first carbon film on surfaces of the core nanoparticles.

First claim

What is claimed is:

1. A method of synthesizing multi-shell structure nanoparticles, the method comprising:
uniformly distributing core nanoparticles to a first porous fuel membrane, wherein the first porous fuel membrane is a substrate made of fuel;
coating the core nanoparticles fixed to the first porous fuel membrane with a fuel; and
combusting the fuel coated on the core nanoparticles and the first porous fuel membrane to coat a first carbon film on surfaces of the core nanoparticles.

2. The method according to claim 1 , further comprising at least one of:
replacing the first carbon film with a metal oxide layer using a reduction/oxidation (redox) reaction to prepare preliminary nanoparticles;
uniformly distributing the preliminary nanoparticles to a second porous fuel membrane;
coating the preliminary nanoparticles fixed to the second porous fuel membrane with a fuel; and
combusting the fuel coated on the preliminary nanoparticles and the second porous fuel membrane to coat a second carbon film on surfaces of the preliminary nanoparticle.

3. The method according to claim 2 , wherein the uniformly distributing core nanoparticles to a first porous fuel membrane comprises:
mixing the core nanoparticles with deionized water and dispersing a mixture of the core nanoparticles and deionized water using a sonicator;
uniformly distributing the core nanoparticles to the first porous fuel membrane using vacuum filtration to prepare a core nanoparticle/porous fuel membrane structure; and
drying the core nanoparticle/porous fuel membrane structure.

4. The method according to claim 2 , wherein the coating the core nanoparticles fixed to the first porous fuel membrane with a fuel comprises:
spraying a collodion solution, in which a fuel is dissolved in an organic solve, onto the first porous fuel membrane and drying the sprayed collodion solution.

5. The method according to claim 2 , wherein the combusting the fuel to coat a first carbon film on surfaces of the core nanoparticles comprises:
igniting the fuel and the first porous fuel membrane using laser heating or Joule heating to coat a first carbon film on the surfaces of the core nanoparticles by structure-guided combustion waves.

6. The method according to 2 , wherein the metal oxide layer is a manganese dioxide, and
the replacing the first carbon film with a metal oxide layer using a redox reaction to prepare preliminary nanoparticles comprises dipping the core nanoparticles with the first carbon film in an aqueous solution of KMnO 4 to reduce the first carbon film into the metal oxide layer by a reduction/oxidation (redox) reaction of KMnO 4 and carbon.

7. The method according to claim 2 , wherein the uniformly distributing the preliminary nanoparticles to a second porous fuel membrane comprises:
mixing the preliminary nanoparticles with deionized water and dispersing a mixture of the preliminary nanoparticles and deionized water using a sonicator;
uniformly distributing the preliminary nanoparticles to the second porous fuel membrane using vacuum filtration to prepare a preliminary nanoparticle/porous fuel membrane structure; and
drying the preliminary nanoparticle/second porous fuel membrane structure, and
the coating the preliminary nanoparticles fixed to the second porous fuel membrane with a fuel comprises spraying a collodion solution, in which a fuel is dissolved in an organic solvent, onto the second porous fuel membrane and drying the sprayed the collodion solution.

8. The method according to claim 2 , wherein the combusting the fuel coated on the preliminary nanoparticles and the second porous fuel membrane to coat the second carbon film on surfaces of the preliminary nanoparticle comprises igniting the fuel and the second porous fuel membrane using laser heating or Joule heating to coat the second carbon film on the surfaces of the preliminary nanoparticles by self-propagation combustion waves.

9. The method according to claim 1 , wherein the core nanoparticle is a metal particle or a metal-alloy particle including at least one of copper (Cu), silver (Ag), gold (Au), nickel (Ni), and aluminum (Al), or a metal oxide particle including at least one of SiO 2 , Al 2 O 3 , ZrO 3 , and TiO 2 .

10. The method according to claim 1 , wherein the metal oxide layer includes at least one of MnO 2 and RuO 2 .

11. The method according to claim 1 , wherein each of the first and second porous fuel membranes is made of a nitrocellulose material, and
the fuel is nitrocellulose, a chemical fuel containing a nitro group, or a combustible organic matter.

12. A method of fabricating an electrode including nanoparticles, the method comprising:
uniformly distributing core nanoparticles to a first porous fuel membrane;
coating the core nanoparticles fixed to the first porous fuel membrane with a fuel;
combusting the fuel coated on the core nanoparticles and the first porous fuel membrane to coat a first carbon film on surfaces of the core nanoparticles;
replacing the first carbon film with a metal oxide layer to produce preliminary nanoparticles;
uniformly distributing the preliminary nanoparticles to a second porous fuel membrane;
coating the preliminary nanoparticles fixed to the second porous fuel membrane with a fuel; and
combusting the fuel coated on the preliminary nanoparticles and the second porous fuel membrane to coat a second carbon film on surfaces of the preliminary nanoparticles to produce multi-shell structure nanoparticles.

13. The method as set forth in claim 12 , further comprising:
dispersing the multi-shell structure nanoparticles in deionized water to prepare a multi-shell structure nanoparticle dispersing agent;
forming a carbon nanotube film by means of vacuum filtration using a carbon nanotube dispersing agent in which in which carbon nanotubes are dispersed in an aqueous solution of sodium dodecyl sulfate (SDS);
filtering the multi-shell structure nanoparticle dispersing agent through the carbon nanotube film to adsorb the multi-shell nanoparticle to the carbon nanotube film; and
attaching the carbon nanotube film, to which the multi-shell structure nanoparticles are adsorbed, to an electrode of a supercapacitor.

Assignees

• Univ Korea Res & Bus Found

Inventors

• Choi Won-Joon
• Yeo Tae-Han
• Shin Dong-Joon

Classifications

• C01G45/01

  Preparation or separation involving a liquid-liquid extraction, an adsorption or an ion-exchange · CPC title

• Y02E60/13

  Energy storage using capacitors · CPC title

• H01G11/86 Primary

  specially adapted for electrodes (carbonisation or activation of carbon for the manufacture of electrodes H01G11/34) · CPC title

• H01G11/42

  Powders or particles, e.g. composition thereof · CPC title

• C01P2004/64

  Nanometer sized, i.e. from 1-100 nanometer · CPC title