Anti-reflective film

Patent metadata

Field	Value
Publication number	US-10802178-B2
Application number	US-201916239376-A
Country	US
Kind code	B2
Filing date	Jan 3, 2019
Priority date	Mar 9, 2016
Publication date	Oct 13, 2020
Grant date	Oct 13, 2020

Abstract

Disclosed herein is an anti-reflective film including: a hard coating layer; and a low-refractive layer containing a binder resin, and hollow inorganic nanoparticles and solid inorganic nanoparticles which are dispersed in the binder resin, wherein the low-refractive layer includes a first layer containing at least 70 vol % of the entire solid inorganic nanoparticles and a second layer containing at least 70 vol % of the entire hollow inorganic nanoparticles, and at the time of fitting polarization ellipticity measured by ellipsometry for the first layer or/and the second layer included in the low-refractive layer using a Cauchy model represented by the following General Equation 1, the second layer satisfies a predetermined condition.

First claim

What is claimed is:

1. An anti-reflective film comprising: a hard coating layer and a low-refractive index layer, wherein the low-refractive index layer contains hollow inorganic nanoparticles and solid inorganic nanoparticles that are dispersed in a binder resin,
wherein the low-refractive index layer includes a first layer containing at least 70 vol% of the total volume of solid inorganic nanoparticles and a second layer containing at least 70 vol% of the total volume of hollow inorganic nanoparticles, and
has polarization ellipticity measured by ellipsometry for the first layer and the second layer included in the low-refractive index layer using a Cauchy model represented by the following General Equation 1, in which the difference between the A value for the first layer and the A value for the second layer is 0.100 to 0.450, and
wherein the second layer has polarization ellipticity measured by ellipsometry using the Cauchy model represented by the following General Equation 1 in which A is 1.10 to 1.40, B is 0 to 0.007, and C is 0 to 1*10 −3 :

n
⁡

(
λ
)

=

A
+

B

λ
2

+

C

λ
4

[

General
⁢

⁢
Equation
⁢

⁢
1

]

wherein, in the General Equation 1, n(λ) is a refractive index at a wavelength of λ, λ is in a range of 300 nm to 1800 nm, and A, B, and C are Cauchy parameters.

2. The anti-reflective film according to claim 1 ,
wherein the first layer has a refractive index of 1.420 or more when measured at a wavelength of 550 nm,
and the second layer has a refractive index of 1.400 or less when measured at a wavelength of 550 nm.

3. The anti-reflective film according to claim 1 ,
wherein the first layer has a refractive index in a range of 1.420 to 1.600 when measured at a wavelength of 550 nm, and
the second layer has a refractive index in a range of 1.200 to 1.410 when measured at a wavelength of 550 nm.

4. The anti-reflective film according to claim 1 ,
wherein the first layer is positioned closer to the interface between the hard coating layer and the low-refractive index layer than the second layer.

5. The anti-reflective film according to claim 1 ,
wherein a density of the solid inorganic nanoparticles is at least 0.50 g/cm 3 higher than that of the hollow inorganic nanoparticles.

6. The anti-reflective film according to claim 1 ,
wherein the binder resin contained in the low-refractive index layer contains a cross-linked (co)polymer between a (co)polymer of a photopolymerizable compound and a fluorine-containing compound including a photoreactive functional group.

7. The anti-reflective film according to claim 1 ,
wherein the low-refractive index layer contains 10 to 400 parts by weight of the hollow inorganic nanoparticles and 10 to 400 parts by weight of the solid inorganic nanoparticles, based on 100 parts by weight of the (co)polymer of the photopolymerizable compound.

8. The anti-reflective film according to claim 6 ,
wherein the fluorine-containing compound including the photoreactive functional group has a weight average molecular weight of 2000 to 200,000.

9. The anti-reflective film according to claim 1 ,
wherein the binder resin contains 20 to 300 parts by weight of a fluorine-containing compound including the photoreactive functional group based on 100 parts by weight of the (co)polymer of the photopolymerizable compound.

10. The anti-reflective film according to claim 1 ,
wherein the hard coating layer contains a binder resin containing a photocurable resin, and organic or inorganic fine particles dispersed in the binder resin.

11. The anti-reflective film according to claim 10 ,
wherein the organic fine particles have a particle diameter of 1 to 10 μm, and the inorganic fine particles have a particle diameter of 1 nm to 500 nm.

12. The anti-reflective film according to claim 1 , wherein the hollow inorganic particles are in a higher amount by weight than the solid inorganic particles.

13. The anti-reflective film according to claim 1 , wherein the first layer has a thickness of 1 nm to 50 nm, and the second layer has a thickness of 5 nm to 300 nm.

14. The anti-reflective film according to claim 1 , wherein the solid inorganic nanoparticles has a diameter of 5 to 100 nm, and the hollow inorganic nanoparticles has a diameter of 1 to 200 nm.

15. The anti-reflective film according to claim 1 , having a reflectance of 1.5% of less at a wavelength of 380 nm to 780 nm.

16. The anti-reflective film of claim 1 , having a reflectance of 70% or less at a wavelength of 380 nm to 780 nm.

17. The anti-reflective film of claim 1 , wherein each of the solid inorganic nanoparticles and the hollow inorganic nanoparticles contains one or more reactive functional groups selected from the group consisting of a (meth)acrylate group, an epoxide group, a vinyl group, and a thiol group on a surface thereof.

18. The anti-reflective film of claim 1 , wherein the first layer containing at least 70 vol% of the entire solid inorganic nanoparticles is located within 50% of the total thickness of the low-refractive index layer from the interface between the hard coating layer and the low-refractive index layer.

19. An anti-reflective film comprising: a hard coating layer and a low-refractive index layer, wherein the low-refractive index layer contains hollow inorganic nanoparticles and solid inorganic nanoparticles that are dispersed in a binder resin,
wherein the low-refractive index layer includes a first layer containing at least 70 vol% of the total volume of solid inorganic nanoparticles and a second layer containing at least 70 vol% of the total volume of hollow inorganic nanoparticles, and has polarization ellipticity measured by ellipsometry for the first layer and the second layer included in the low-refractive index layer using a Cauchy model represented by the following General Equation 1, in which the difference between the A value for the first layer and the A value for the second layer is 0.100 to 0.450,
and
wherein the first layer has polarization ellipticity measured by ellipsometry using the Cauchy model represented by the General Equation 1 in which A is 1.30 to 1.55, B is 0.0010 to 0.0350, and C is 0 to 1*10 −3 .

20.

Assignees

• Lg Chemical Ltd

Inventors

• Song In Young
• Byun Jin Seok
• Kim Boo Kyung
• Jang Seok Hoon
• Chang Yeong Rae
• Oh Sung Joon

Classifications

• G02B1/113 Primary

  using inorganic layer materials only · CPC title

• B32B7/02

  Physical, chemical or physicochemical properties · CPC title

• G02B1/115 Primary

  Multilayers · CPC title

• G02B1/11 Primary

  Anti-reflection coatings · CPC title

• C08J7/042

  with two or more layers, where at least one layer of a composition contains a polymer binder · CPC title