Sensor device and disc brake having a sensor device

Patent metadata

Field	Value
Publication number	US-10801570-B2
Application number	US-201615214928-A
Country	US
Kind code	B2
Filing date	Jul 20, 2016
Priority date	Jan 20, 2014
Publication date	Oct 13, 2020
Grant date	Oct 13, 2020

Abstract

A sensor device for detecting brake pad and brake disc wear of a disc brake, in particular for a motor vehicle, includes a sensor device and a transmission unit. The sensor device has at least one transducer and at least one sensor transmission having at least one transmission input and is connected to a transducer. The transmission unit is connected to the transmission input and is designed to be connected to a threaded spindle of the disc brake to be associated therewith in order to transmit a wear-related rotary movement. The transmission unit has a drive sleeve for co-rotational connection to the threaded spindle, an output sleeve which is connected to the drive sleeve, at least one spring element and a driver for co-rotational connection to the transmission input, which is connected to the output sleeve for co-rotation therewith. A disc brake includes such a sensor device.

First claim

What is claimed is:

1. A sensor apparatus for detecting wear of brake pads and a brake disc of a disc brake, comprising:
a sensor device having at least one encoder and a sensor gearing which is coupled to the at least one encoder and has at least one gearing input;
a transmission unit coupled to the at least one gearing input, the transmission unit being configured to couple the at least one gearing input to a threaded spindle of the disc brake for transmission of a rotational movement associated with the wear to be detected, wherein
the transmission unit comprises a drive-input sleeve for rotationally conjoint coupling to the threaded spindle, a drive-output sleeve which is coupled to the drive-input sleeve, at least one spring element, and a driver which is coupled rotationally conjointly to the drive-output sleeve for rotationally conjoint coupling to the at least one gearing input, and
the drive-output sleeve is coupled rotationally rigidly to the drive-input sleeve by way of the at least one spring element, and is arranged so as to be axially movable relative to the drive-input sleeve by way of the at least one spring element.

2. The sensor apparatus as claimed in claim 1 , wherein the rotationally conjoint coupling of the drive-input sleeve to the threaded spindle is formed directly or is formed indirectly via one or more intermediate components.

3. The sensor apparatus as claimed in claim 1 , wherein an end of the drive-output sleeve away from the drive-input sleeve is closed off by way of a base which has an opening with an opening profile.

4. The sensor apparatus as claimed in claim 3 , wherein:
the driver has a body which is connected to an input section and to an output section,
the input section has, for coupling to the opening profile of the drive-output sleeve, an external profile which corresponds to the opening profile, and
the output section has, for coupling to the at least one gearing input of the sensor device, an external profile which corresponds to an internal profile of the at least one gearing input.

5. The sensor apparatus as claimed in claim 1 , wherein the drive-input sleeve and the drive-output sleeve are produced from an elastic and ductile material.

6. The sensor apparatus as claimed in claim 1 , wherein the drive-output sleeve and the drive-input sleeve can be installed with an axial preload relative to one another by way of the at least one spring element.

7. The sensor apparatus as claimed in claim 6 , wherein the at least one spring element comprises spring arms and spring arm connectors and is connected, by way of spring arm holders at each end of the at least one spring element, respectively to the drive-input sleeve and to the drive-output sleeve.

8. The sensor apparatus as claimed in claim 7 , wherein:
the spring arms, spring arm connectors and spring arm holders of the at least one spring element form rings around a central axis of the at least one spring element,
the rings are arranged so as to be spaced apart from one another in a longitudinal direction of the at least one spring element.

9. The sensor apparatus as claimed in claim 8 , wherein the spring arm connectors and spring arm holders connect axially adjacent spring arms of the rings to one another.

10. The sensor apparatus as claimed in claim 9 , wherein the driver is coupled to the drive-output sleeve by way of a connecting section so as to be pivotable from a non-assembled state into an assembled state.

11. The sensor apparatus as claimed in claim 1 , wherein the drive-input sleeve, the drive-output sleeve, the at least one spring element and the driver are produced in one piece.

12. A disc brake for a motor vehicle, comprising:
at least two spindle units with, in each case, one threaded spindle;
a bridge into which the threaded spindles are screwed;
a brake application apparatus having a spreading mechanism that interacts with the bridge;
a wear-compensating readjustment apparatus having at least one mechanical readjustment device arranged around and coupled to at least one of the threaded spindles and coupled to the spreading mechanism;
a synchronizing unit having synchronizing wheels and a synchronizing device that couples the synchronizing wheels, wherein each threaded spindle is rotationally conjointly coupled to, in each case, one of the synchronizing wheels;
a sensor apparatus that detects wear of brake pads and a brake disc of the disc brake, the sensor apparatus comprising:
a sensor device having at least one encoder and a sensor gearing which is coupled to the at least one encoder and has at least one gearing input;
a transmission unit coupled to the at least one gearing input, the transmission unit being configured to couple the at least one gearing input to one of the at least two threaded spindles for transmission of a rotational movement associated with the wear to be detected, wherein

the transmission unit comprises a drive-input sleeve for rotationally conjoint coupled to the threaded spindle, a drive-output sleeve which is coupled to the drive-input sleeve, at least one spring element, and a driver which is coupled rotationally conjointly to the drive-output sleeve for rotationally conjoint coupling to the at least one gearing input,
an end of the drive-input sleeve of the transmission unit is connected rotationally conjointly to the threaded spindle, directly or indirectly via one or more intermediate components, by way of the synchronizing wheels which is coupled rotationally conjointly to the threaded spindle, and
the drive-output sleeve is coupled rotationally rigidly to the drive-input sleeve by way of the at least one spring element, and is arranged so as to be axially movable relative to the drive-input sleeve by way of the at least one spring element.

13. The disc brake as claimed in claim 12 , wherein at least one of the synchronizing wheels has a ring-shaped transmission section with, arranged on an inner wall thereof, a drive-output profile which corresponds to, and engages with, a drive-input profile of the end of the drive-input sleeve of the transmission unit.

14. The disc brake as claimed in claim 12 , wherein the disc brake is actuated using compressed air.

Assignees

• Knorr Bremse Systeme Fuer Nutzfahrzeuge Gmbh

Inventors

• Staahl Christian
• Blessing Michael

Classifications

• F16D66/026

  indicating different degrees of lining wear · CPC title

• F16D2121/14

  Mechanical · CPC title

• F16D55/2255 Primary

  in which the common actuating member is pivoted · CPC title

• F16D2125/64

  Levers · CPC title

• F16D65/568 Primary

  for synchronous adjustment of actuators arranged in parallel · CPC title