Multiphase production boost method and system

Patent metadata

Field	Value
Publication number	US-10801482-B2
Application number	US-201514956643-A
Country	US
Kind code	B2
Filing date	Dec 2, 2015
Priority date	Dec 8, 2014
Publication date	Oct 13, 2020
Grant date	Oct 13, 2020

Abstract

A system and method for boosting the pressure of a low-pressure multiphase mixture into a high-pressure multiphase mixture. The system includes a gas-liquid separator, a liquids pump and a liquid piston compressor. The method includes introducing the low-pressure multiphase mixture into the pressure boost system, operating such that a low-pressure liquid and a low-pressure gas form, boosting the pressure of the low-pressure liquid to a high-pressure liquid, introducing low-pressure gas during a charging period into the liquid piston compressor, converting the low-pressure gas into high-pressure gas using the high-pressure liquid during a compression period, discharging the high-pressure gas form the liquid piston compressor, and mixing the high-pressure liquid and gas such that the high-pressure multiphase mixture.

First claim

What is claimed is:

1. A system for boosting a pressure of a low-pressure multiphase mixture into a high-pressure multiphase mixture, the system comprising:
a gas-liquid separator having a gas portion and a liquid portion and that is operable to separate the low-pressure multiphase mixture into a low-pressure gas and a low-pressure liquid;
a liquids pump that couples to the liquid portion of the gas-liquid separator and that is operable to convert the low-pressure liquid into a high-pressure liquid; and
a liquid piston compressor having a gas portion and a liquid portion and that is operable to compress the low-pressure gas into a high-pressure gas using the high-pressure liquid;
an inlet head at a first end of the liquid piston compressor, an outlet head at an opposite end of the liquid piston compressor, and a shell fluid void located within a shell between the inlet head and the outlet head and within the liquid piston compressor, where the inlet head is in fluid communication with the liquid portion of the gas-liquid separator by way of a cooling liquid feed line and the outlet head is in direct fluid communication with the gas-liquid separator by way of a return line, so that the low-pressure liquid passes through the cooling liquid feed line and returns to the gas-liquid separator to mix with the low-pressure multiphase mixture being introduced into the pressure boost system; where
the liquid piston compressor includes a plurality of liquid piston compressor tubes located within the shell, the plurality of liquid piston compressor tubes operable to operate in parallel to compress the low-pressure gas into the high-pressure gas;
the gas portion of the liquid piston compressor couples to the gas portion of the gas-liquid separator such that there is one-way fluid communication of the low-pressure gas from the gas-liquid separator to the liquid piston compressor and where the liquid portion of the liquid piston compressor couples to the liquids pump such that there is one-way fluid communication of the high-pressure liquid from the liquids pump to the liquid piston compressor;
the gas portion of the liquid piston compressor further couples to a production line such that there is one-way fluid communication of high-pressure gas from the liquid piston compressor to the production line; and
the liquids pump couples to the production line such that there is communication of the high-pressure liquid from the liquids pump to the production line that bypasses the liquid piston compressor.

2. The system of claim 1 where the liquid portion of the liquid piston compressor also couples to the liquids pump such that there is one-way fluid communication of a reduced pressure liquid from the liquid piston compressor to the liquids pump.

3. The system of claim 1 where the liquid portion of the liquid piston compressor couples to the gas-liquid separator such that there is one-way fluid communication of a reduced pressure liquid from the liquid piston compressor to the gas-liquid separator.

4. The system of claim 1 where the system is operable to maintain the liquid piston compressor in a substantially isothermal condition.

5. The system of claim 4 where the substantially isothermal condition is maintained using the low-pressure liquid from the gas-liquid separator.

6. The system of claim 1 further comprising a liquid level controller that is operable to detect a liquid level within the liquid piston compressor.

7. The system of claim 6 where the liquid level controller is also operable to selectively permit an introduction of the high-pressure liquid into and to selectively permit the passing of a reduced pressure liquid from the liquid piston compressor.

8. The system of claim 7 where the liquid level controller is also operable to selectively permit an introduction of the low-pressure gas into and to selectively permit the passing of the high-pressure gas from the liquid piston compressor.

9. The system of claim 1 further comprising a temperature controller that is operable to detect a temperature within the liquid piston compressor.

10. The system of claim 9 where the temperature controller is also operable to selectively permit an introduction of a cooling liquid to the liquid piston compressor by way of the cooling liquid feed line.

11. The system of claim 1 , where the shell fluid void is located inside the shell of the liquid piston compressor and is bound by an exterior surface of each of the plurality of liquid piston compressor tubes.

Assignees

• Saudi Arabian Oil Co

Inventors

• Xiao Jinjiang
• Wang Shoubo

Classifications

• F04B39/0011 Primary

  liquid pistons · CPC title

• F04B23/08

  the pumps being of different types · CPC title

• F04B41/00

  Pumping installations or systems specially adapted for elastic fluids (free-piston pumps specially adapted for elastic fluids or systems incorporating such pumps F04B31/00; piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for F04B35/00) · CPC title

• E21B43/34

  Arrangements for separating materials produced by the well · CPC title

• E21B21/067

  Separating gases from drilling fluids · CPC title