Short penetration flashing, flashing systems and methods for installing them

Patent metadata

Field	Value
Publication number	US-10801209-B2
Application number	US-201816233708-A
Country	US
Kind code	B2
Filing date	Dec 27, 2018
Priority date	Jan 9, 2018
Publication date	Oct 13, 2020
Grant date	Oct 13, 2020

Abstract

The present disclosure relates generally to a roofing system including flashing, for example, suitable for protecting a roof from water leakage. The present disclosure relates more particularly to a roofing system including first, second, and third courses of shingles, where the second course overlaps the first and the third course overlaps the second. A flashing plate is disposed over the first course of shingles and partially under the second course of shingles. The flashing plate and the third course of shingles are spaced apart by a gap in a direction of the slope of the roof between a top edge of the flashing plate and a lower edge of the third course of shingles.

First claim

What is claimed is:

1. A roofing system comprising:
a first course of shingles including an upper end and a lower end, the first course of shingles having a first roof penetration extending therethrough;
a second course of shingles overlapping a portion of the first course of shingles and covering the upper end of the first course of shingles, the second course of shingles including an upper end and a lower end;
a third course of shingles overlapping a portion of the second course of shingles and covering the upper end of the second course of shingles, the third course of shingles including an upper end and a lower end; and
a first flashing plate including a top edge and a bottom edge,
wherein the first flashing plate is disposed over the first course of shingles and covers the first roof penetration,
wherein the first flashing plate is disposed partially under the second course of shingles,
wherein the first flashing plate and the third course of shingles are spaced apart by a gap in a direction of the slope of the roof between the top edge of the flashing plate and the lower end of the third course of shingles, and
wherein the second course of shingles includes a pair of adjacent shingles forming a butt joint,

the roofing system further comprising an elongate second flashing plate including a top edge and a bottom edge, wherein the elongate second flashing plate is disposed over the first course of shingles, covering a second penetration through the first course of shingles, and under the butt joint in the second course of shingles, and
wherein a portion of the lower end of the third course of shingles covers the top edge of the elongate second flashing plate so as to form an overlap between the top edge of the elongate second flashing plate and the lower end of the third course of shingles.

2. The roofing system according to claim 1 , wherein the first roof penetration is one of an array of roof penetrations.

3. The roofing system according to claim 2 , wherein the array of roof penetrations accommodate anchors configured to support a structure on the roof.

4. A method of installing a roofing system of claim 1 , the method comprising:
forming a hole through a first course of shingles to create a first roof penetration;
positioning a first flashing plate over the first course of shingles, covering the roof penetration, and at least partially under a second course of shingles, so as to form the roofing system.

5. The roofing system of claim 1 , wherein the first flashing plate has a height between a top edge of the first flashing plate and a bottom edge of the first flashing plate that is less than 9 inches.

6. The roofing system according to claim 5 , wherein the height is in a range of 6 inches to 8 inches.

7. The roofing system according to claim 5 , wherein the first flashing plate further comprises an aperture passing through a body of the first flashing plate from a front surface of the first flashing plate to a rear surface of the first flashing plate, wherein the aperture is in a range of 1 to 3 inches from the bottom edge of the body.

8. The roofing system according to claim 1 , wherein the first flashing plate includes an aperture aligned with first roof penetration, and wherein the roofing system further comprises a fastener that extends through the aperture in the first flashing plate and into the first roof penetration, the fastener engaging with a support member of the roof.

9. The roofing system according to claim 1 , wherein a front surface of the first flashing plate includes a projection that forms a recess on the rear surface of the flashing plate, and wherein the roofing system further comprises
a bracket disposed in the recess, and
a fastener that is attached to the bracket, that extends through the first roof penetration, and that engages a support member of the roof.

10. The roofing system according to claim 1 , wherein each shingle includes an exposed area and a headlap area that is covered by a respective overlapping course of shingles, and wherein a height of the headlap area is larger than a height of the exposed area.

11. The roofing system according to claim 1 , wherein the first penetration in the first course of shingles is offset laterally from the butt joint by at least 2 inches.

12. The roofing system of claim 1 , wherein the first flashing plate has a height between a top edge of the first flashing plate and a bottom edge of the first flashing plate that is less than 9 inches.

13. A roofing system comprising:
a first course of shingles including an upper end and a lower end, the first course of shingles having a first roof penetration extending therethrough;
a second course of shingles overlapping a portion of the first course of shingles and covering the upper end of the first course of shingles, the second course of shingles including an upper end and a lower end;
a third course of shingles overlapping a portion of the second course of shingles and covering the upper end of the second course of shingles, the third course of shingles including an upper end and a lower end; and
a first flashing plate including a top edge and a bottom edge,
wherein the first flashing plate is disposed over the first course of shingles and covers the first roof penetration,
wherein the first flashing plate is disposed partially under the second course of shingles,
wherein the first flashing plate and the third course of shingles are spaced apart by a gap in a direction of the slope of the roof between the top edge of the flashing plate and the lower end of the third course of shingles, and
wherein the second course of shingles includes a pair of adjacent shingles forming a butt joint,

the roofing system further comprising a second flashing plate including a top edge and a bottom edge, wherein the second flashing plate is disposed over the first course of shingles covering a second roof penetration and under the butt joint in the second course of shingles, and further comprising a cover disposed over the top edge of the second flashing plate.

14. The roofing system according to claim 13 , wherein the first flashing plate includes an aperture aligned with first roof penetration, and wherein the roofing system further comprises a fastener that extends through the aperture in the first flashing plate and into the first roof penetration, the fastener engaging with a support member of the roof.

15. The roofing system according to claim 13 , wherein a front surface of the first flashing plate includes a projection that forms a recess on the rear surface of the flashing plate, and wherein the roofing system further comprises
a bracket disposed in the recess, and
a fastener that is attached to the bracket, that extends through the first roof penetration, and that engages a support member of the roof.

16. The roofing system according to claim 13 , wherein each shingle includes an exposed area and a headlap area that is covered by a respective overlapping course of shingles, and wherein a height of the headlap area is larger than a height of the exposed area.

17. The roofing system according to claim 13 , wherein the first penetration in the first course of shingles is offset laterally from the butt joint by at least 2 inches.

18. The roofing system according to claim 13 , wherein the first roof penetration is one of an array of roof penetrations.

19. The roofing system according to claim 18 , wherein the array of roof penetrations accommodate anchors configured to support a structure on the

Assignees

• Certain Teed Corp
• Certainteed Llc

Inventors

• Nash Alex C
• Koch Stephen
• Jenkins Robert L
• Fisher Christopher C

Classifications

• E04D1/26

  Strip-shaped roofing elements {simulating a repetitive pattern, e.g.} appearing as a row of shingles · CPC title

• E04D3/38 Primary

  Devices for sealing spaces or joints between roof-covering elements (E04D3/36 takes precedence; sealing joints not restricted to roof-covering elements E04B1/68) · CPC title

• E06B5/01

  Trap-doors · CPC title

• E04D1/20

  of plastics; {of asphalt;} of fibrous materials · CPC title

• E04D13/147 Primary

  specially adapted for inclined roofs {(trays for cavity walls E04B1/70)} · CPC title