Washing machine appliances and methods of pump operation

Patent metadata

Field	Value
Publication number	US-10801156-B2
Application number	US-201816005766-A
Country	US
Kind code	B2
Filing date	Jun 12, 2018
Priority date	Jun 12, 2018
Publication date	Oct 13, 2020
Grant date	Oct 13, 2020

Abstract

Washing machine appliances and methods of operating a pump thereof are provided herein. The washing machine appliance may include a tub, a basket, a nozzle, a measurement device mounted to the tub, a motor, a drain pump, and a controller. The basket may be rotatably mounted within the tub. The nozzle may be in fluid communication with the tub to selectively flow liquid thereto. The motor may be in mechanical communication with the basket to selectively rotate the basket within the tub. The drain pump may be in fluid communication with the tub to selectively motivate wash fluid therefrom. The controller may be operative communication with the measurement device, the motor, and the drain pump. The controller may be configured to initiate a washing operation.

First claim

What is claimed is:

1. A washing machine appliance comprising:
a tub;
a basket rotatably mounted within the tub;
a nozzle in fluid communication with the tub to selectively flow liquid thereto;
a measurement device mounted to the tub, the measurement device comprising an accelerometer, a gyroscope, an optical sensor, an inductive sensor, a Hall Effect sensor, a potentiometer, a load cell, or a strain gauge;
a motor in mechanical communication with the basket to selectively rotate the basket within the tub;
a drain pump in fluid communication with the tub to selectively motivate wash fluid therefrom; and
a controller in operative communication with the measurement device, the motor, and the drain pump, the controller being configured to initiate a washing operation, the washing operation comprising
flowing a volume of liquid into the tub,
activating the drain pump for an active pumping period to motivate at least a portion of the volume of liquid from the tub,
measuring movement of the tub during the active pumping period,
determining the measured movement exceeds a movement threshold,
deactivating the drain pump in response to determining the measured movement exceeds the movement threshold,
measuring liquid pressure within the tub after deactivating the drain pump,
determining the measured liquid pressure exceeds a pressure threshold, and
reactivating the drain pump in response to determining the measured liquid pressure exceeds the pressure threshold.

2. The washing machine appliance of claim 1 , wherein the measured movement is a second measured movement, wherein the washing operation further comprises
determining a first measured movement does not exceed the movement threshold prior to determining the second measured movement exceeds the movement threshold, and
maintaining activation of the drain pump in response to determining the first measured movement does not exceed the movement threshold.

3. The washing machine appliance of claim 1 , wherein the measured movement comprises a tub acceleration component, wherein the movement threshold comprises a predetermined acceleration value, and wherein the determining the measured movement exceeds the movement threshold comprises comparing the tub acceleration component to the predetermined acceleration value.

4. The washing machine appliance of claim 1 , wherein the measured movement comprises a rotation component, wherein the movement threshold comprises a predetermined rotation threshold value, and wherein the determining the measured movement exceeds the movement threshold comprises comparing the rotation component to the predetermined rotation threshold value.

5. The washing machine appliance of claim 1 , wherein the measured movement is a second measured movement, and wherein the washing operation further comprises
measuring preliminary movement in response to activating the drain pump and prior to measuring the second measured movement,
determining the measured preliminary movement exceeds a predetermined preliminary movement threshold, and
maintaining activation of the drain pump in response to determining the measured preliminary movement exceeds the predetermined preliminary movement threshold.

6. The washing machine appliance of claim 1 , wherein the washing operation further comprises spinning the basket at a precursor rotation velocity after activating the drain pump, wherein measuring movement occurs during spinning.

7. The washing machine appliance of claim 1 , wherein the washing operation further comprises spinning the basket at a shedding rotation velocity in response to determining the measured movement exceeds the movement threshold.

8. A washing machine appliance comprising:
a tub;
a basket rotatably mounted within the tub;
a nozzle in fluid communication with the tub to selectively flow liquid thereto;
a measurement device mounted to the tub, the measurement device comprising an accelerometer, a gyroscope, an optical sensor, an inductive sensor, a Hall Effect sensor, a potentiometer, a load cell, or a strain gauge;
a motor in mechanical communication with the basket to selectively rotate the basket within the tub;
a drain pump in fluid communication with the tub to selectively motivate wash fluid therefrom; and
a controller in operative communication with the measurement device, the motor, and the drain pump, the controller being configured to initiate a washing operation, the washing operation comprising
flowing a volume of liquid into the tub,
activating the drain pump for an active pumping period to motivate at least a portion of the volume of liquid from the tub,
measuring movement of the tub during the active pumping period,
determining the measured movement exceeds a movement threshold,
deactivating the drain pump in response to determining the measured movement exceeds the movement threshold,
measuring electrical current at the motor in mechanical communication with the basket after deactivating the drain pump,
determining the measured electrical current exceeds an electrical current threshold, and
reactivating the drain pump in response to determining the measured electrical current exceeds the electrical current threshold.

9. The washing machine appliance of claim 8 , wherein the measured movement is a second measured movement, wherein the washing operation further comprises
determining a first measured movement does not exceed the movement threshold prior to determining the second measured movement exceeds the movement threshold, and
maintaining activation of the drain pump in response to determining the first measured movement does not exceed the movement threshold.

10. The washing machine appliance of claim 8 , wherein the measured movement comprises a tub acceleration component, wherein the movement threshold comprises a predetermined acceleration value, and wherein the determining the measured movement exceeds the movement threshold comprises comparing the tub acceleration component to the predetermined acceleration value.

11. The washing machine appliance of claim 8 , wherein the measured movement comprises a rotation component, wherein the movement threshold comprises a predetermined rotation threshold value, and wherein the determining the measured movement exceeds the movement threshold comprises comparing the rotation component to the predetermined rotation threshold value.

12. The washing machine appliance of claim 8 , wherein the measured movement is a second measured movement, and wherein the washing operation further comprises
measuring preliminary movement in response to activating the drain pump and prior to measuring the second measured movement,
determining the measured preliminary movement exceeds a predetermined preliminary movement threshold, and
maintaining activation of the drain pump in response to determining the measured preliminary movement exceeds the predetermined preliminary movement threshold.

13. The washing machine appliance of claim 8 , wherein the washing operation further comprises spinning the basket at a precursor rotation velocity after activating the drain pump, wherein measuring movement occurs during spinning.

14. The washing machine appliance of claim 8 , wherein the washing operation further comprises spinning the basket at a shedding rotation velocity in response to determining the measured movement exceeds the movement threshold.

15. A washing machine appliance comprising:
a tub;
a basket rotatably mounted within the tub;
a nozzle in fluid communication with the tub to selectively flow liquid thereto;
a measurement device mounted to

Assignees

• Haier Us Appliance Solutions Inc

Inventors

• Pollett James Quentin
• Smith Darrin R

Classifications

• D06F33/42

  of draining · CPC title

• D06F2105/08

  Draining of washing liquids · CPC title

• D06F2105/48

  Drum speed · CPC title

• D06F2103/48

  of the motor driving the pump · CPC title

• D06F2103/26

  Imbalance; Noise level · CPC title