Woven fiber structure presenting a satin weave on at least one of its outside faces

Patent metadata

Field	Value
Publication number	US-10801136-B2
Application number	US-201716089948-A
Country	US
Kind code	B2
Filing date	Mar 29, 2017
Priority date	Apr 1, 2016
Publication date	Oct 13, 2020
Grant date	Oct 13, 2020

Abstract

A woven fiber structure presenting over at least one of its outside faces a satin weave formed by interlinking a first set of yarns with a second set of yarns; wherein the first set of yarns is in the majority over the outside face, the first set of yarns being formed by a mixture of yarns having an S-twist and of yarns having a Z-twist.

First claim

The invention claimed is:

1. A method of treating a woven fiber structure that includes yarns made of a carbon precursor and presenting over at least one of its outside faces a satin weave formed by interlinking a first set of yarns with a second set of yarns;
wherein the first set of yarns is in the majority over the outside face, said first set of yarns being formed by a mixture of yarns having an S-twist and of yarns having a Z-twist; and wherein the structure includes over its outside face:
a first yarn of the second set of yarns forming a first set of satin points;
a second yarn of the second set of yarns, adjacent to the first yarn of the second set of yarns, and forming a second set of satin points, the satin points of the second set being offset from the satin points of the first set by a first spacing, wherein the first spacing is the minimal distance between all the satin points of the second set and all the satin points of the first set; and
a third yarn of the second set of yarns, adjacent to the second yarn of the second set of yarns, and forming a third set of satin points, the satin points of the third set being offset from the satin points of the second set by a second spacing different from the first spacing, wherein the second spacing is the minimal distance between all the satin points of the third set and all the satin points of the second set, and

wherein the first, second and third yarns are consecutive yarns in this order along a direction that is transverse to a longitudinal direction of said first, second and third yarns,
the method comprising:
moving said woven fiber structure in an enclosure, wherein said fiber structure is moved along a direction of the yarns of the first set of yarns and wherein, during said moving, at least a portion of the outside face rubs against a wall of the enclosure.

2. A method according to claim 1 , wherein the enclosure is a heating enclosure.

3. A method of treating a woven fiber structure that includes yarns made of carbon and presenting over at least one of its outside faces a satin weave formed by interlinking a first set of yarns with a second set of yarns;
wherein the first set of yarns is in the majority over the outside face, said first set of yarns being formed by a mixture of yarns having an S-twist and of yarns having a Z-twist; and wherein the structure includes over its outside face:
a first yarn of the second set of yarns forming a first set of satin points;
a second yarn of the second set of yarns, adjacent to the first yarn of the second set of yarns, and forming a second set of satin points, the satin points of the second set being offset from the satin points of the first set by a first spacing; wherein the first spacing is the minimal distance between all the satin points of the second set and all the satin points of the first set; and
a third yarn of the second set of yarns, adjacent to the second yarn of the second set of yarns, and forming a third set of satin points, the satin points of the third set being offset from the satin points of the second set by a second spacing different from the first spacing, wherein the second spacing is the minimal distance between all the satin points of the third set and all the satin points of the second set, and

wherein the first, second and third yarns are consecutive yarns in this order along a direction that is transverse to a longitudinal direction of said first, second and third yarns,
the method comprising:
moving said woven fiber structure in an enclosure, wherein said fiber structure is moved along a direction of the yarns of the first set of yarns and wherein, during said moving, at least a portion of the outside face rubs against a wall of the enclosure.

4. A method according to claim 3 , wherein the enclosure is a heating enclosure.

5. A method according to claim 1 , wherein the ratio of [the number of S-twist yarns in the first set of yarns] divided by [the number of Z-twist yarns in the first set of yarns] lies in the range 0.75 to 1.25.

6. A method according to claim 1 , wherein the fiber structure is a satin weave two-dimensionally woven structure.

7. A method according to claim 1 , wherein the fiber structure is formed by three-dimensional weaving.

8. A method according to claim 1 , wherein the fiber structure is a multi-satin woven fabric.

9. A method according to claim 3 , wherein the enclosure is a heating enclosure and wherein the fiber structure is subjected to pyrolysis in the heating enclosure.

10. A method of fabricating a composite material part comprising at least the following steps:
forming a fiber preform from one or more woven fiber structures treated according to the method of claim 1 , and
forming a matrix within the pores of the fiber preform in order to obtain the composite material part.

11. A method according to claim 10 , wherein the matrix that is formed is an organic matrix, a ceramic matrix, or a carbon matrix.

12. A method of fabricating a composite material part comprising at least the following steps:
forming a fiber preform from one or more woven fiber structures treated according to the method of claim 3 , and
forming a matrix within the pores of the fiber preform in order to obtain the composite material part.

13. A method according to claim 12 , wherein the matrix that is formed is an organic matrix, a ceramic matrix, or a carbon matrix.

Assignees

• Arianegroup Sas

Inventors

• Loison Sylvie
• Evrard Hervé
• Laxague Michel

Classifications

• D03D11/00 Primary

  Double or multi-ply fabrics not otherwise provided for · CPC title

• D03D15/41

  with specific twist · CPC title

• D03D1/00 Primary

  Woven fabrics designed to make specified articles · CPC title

• D10B2201/24

  Viscose · CPC title

• D10B2321/10

  polymers of unsaturated nitriles, e.g. polyacrylonitrile, polyvinylidene cyanide · CPC title