Resilient foams and uses thereof

Patent metadata

Field	Value
Publication number	US-10800905-B2
Application number	US-201916240231-A
Country	US
Kind code	B2
Filing date	Jan 4, 2019
Priority date	Jul 24, 2014
Publication date	Oct 13, 2020
Grant date	Oct 13, 2020

Abstract

Disclosed is a resilient foam and methods of making the foam. The resilient foam includes a derivatized polyanionic polysaccharide and has an open-cell structure. When the resilient foam is contacted with water, the foam forms a thixotropic hydrogel.

First claim

The invention claimed is:

1. A method of preparing a resilient foam, the method comprising:
(a) obtaining a hydrogel comprising a derivatized polyanionic polysaccharide, wherein the hydrogel is a thixotropic hydrogel;
(b) subjecting the hydrogel to conditions to freeze water comprised in the hydrogel;
(c) subjecting the hydrogel from step (b) to a drying step to form an open-cell foam; and
(d) contacting the open-cell foam from step (c) with water to form the resilient foam.

2. The method of claim 1 , wherein the conditions to freeze the water comprised in the hydrogel comprises subjecting the hydrogel to a temperature of 0° C. to −5° C. for 1 min to 30 min.

3. The method of claim 1 , wherein the drying step (b) and the freezing step (c) comprises subjecting the hydrogel in step (a) to lyophilization.

4. The method of claim 3 , wherein the open-cell foam in step (d) absorbs a sufficient amount of the water contacting the open-cell foam to form the resilient foam, wherein the resilient foam is capable of being deformed upon application of pressure and returning to its original shape after removal of the pressure.

5. The method of claim 1 wherein in the derivatized polyanionic polysaccharide has a degree of substitution of less than 0.6 derivatives per monomer unit.

6. The method of claim 5 , wherein the degree of substitution is between 0.2 to 0.55 derivatives per monomer unit.

7. The method of claim 5 , wherein the degree of substitution is between 0.3 to 0.45 derivatives per monomer unit.

8. The method of claim 1 , wherein the derivatized polyanionic polysaccharide is dissolvable in water.

9. The method of claim 1 , wherein the derivatized polyanionic polysaccharide is carboxymethyl cellulose, cellulose ethyl sulfonate, carboxymethyl amylose, chondroitin-6-sulfate, chondroitin-4-sulfate, dermatan sulfate, alginate, heparin, or heparin sulfate, or any combination thereof.

10. The method of claim 1 , wherein the derivatized polyanionic polysaccharide is carboxymethyl cellulose.

11. The method of claim 10 , wherein the carboxymethyl cellulose compound has a molecular weight of 50 to 400 kilodaltons.

12. The method of claim 10 , wherein the carboxymethyl cellulose is derived from cotton or cotton linters.

13. The method of claim 1 , wherein the water comprised in the hydrogel of step (a) is in a weight ratio of the water to the derivatized polyanionic polysaccharide from 0.04 to 0.6.

14. The method of claim 1 , wherein the water comprised in the resilient foam is between 20 wt. % and 60 wt. % based upon the total weigh of the resilient foam.

15. The method of claim 1 , wherein at least 40 wt. % of the resilient foam is the derivatized polyanionic polysaccharide.

16. The method of claim 1 , wherein the hydrogel of step (a) has a yield stress of at least 200 Pa.

17. The method of claim 1 , wherein between 3 wt. % to 15 wt. % of the hydrogel is the derivatized polyanionic polysaccharide.

18. The method of claim 1 further comprising contacting water with the resilient foam to form a thixotropic hydrogel.

19. The method of claim 1 , wherein the derivatized polyanionic polysaccharide is 1% or less of cross-linked polyanionic polysaccharide.

Assignees

• Smith & Nephew Inc

Inventors

• Delli-Santi George T
• Betre Helawe

Classifications

• A61L27/20 Primary

  Polysaccharides · CPC title

• C08L1/286 Primary

  substituted with acid radicals, e.g. carboxymethyl cellulose [CMC] (C08L1/282 takes precedence) · CPC title

• C08J2205/022

  Hydrogel, i.e. a gel containing an aqueous composition · CPC title

• A61L15/60

  Liquid-swellable gel-forming materials, e.g. super-absorbents · CPC title

• C08J9/28 Primary

  by elimination of a liquid phase from a macromolecular composition or article, e.g. drying of coagulum · CPC title