System to modulate switch resistances within a battery system

Patent metadata

Field	Value
Publication number	US-10800285-B2
Application number	US-201916290541-A
Country	US
Kind code	B2
Filing date	Mar 1, 2019
Priority date	Mar 1, 2019
Publication date	Oct 13, 2020
Grant date	Oct 13, 2020

Abstract

In an example, a battery control system is disclosed. The battery control system can include a plurality of batteries, a first terminal, a second terminal, and a third terminal. The battery control system also includes a plurality of switches configured to connect a first battery of the plurality of batteries to and from the first terminal and the third terminal and to connect a second battery of the plurality of batteries to and from the second terminal and the third terminal. The battery control system also discloses a switch resistance modulation module configured to modulate a resistance of at least one switch of the plurality of switches between zero ohms and infinity ohms based on a battery parameter and a control signal.

First claim

What is claimed is:

1. A battery control system, comprising:
a plurality of batteries;
a first terminal;
a second terminal;
a third terminal;
a plurality of switches configured to connect a first battery of the plurality of batteries to and from the first terminal and the third terminal and to connect a second battery of the plurality of batteries to and from the second terminal and the third terminal; and
a switch resistance modulation module configured to modulate a resistance of at least one switch of the plurality of switches between zero ohms and infinity ohms based on a battery parameter and a control signal.

2. The battery control system as recited in claim 1 , wherein the switch resistance modulation module is configured to modulate the resistance of the at least one switch to direct current flow between the first battery and the second battery.

3. The battery control system as recited in claim 1 , wherein the switch resistance modulation module is configured to modulate the resistance of the at least one switch to mitigate lithium plating.

4. The battery control system as recited in claim 1 , wherein the control signal is generated by an engine control module.

5. The battery control system as recited in claim 1 , wherein the switch resistance modulation module is further configured to verify one or more operating conditions corresponding to the battery, wherein the verification is based on a comparison of the battery parameters to a predetermined threshold.

6. The battery control system as recited in claim 1 , wherein the plurality of switches comprise at least one of an insulated gate bipolar transistor (IGBT) or a field effect transistor (FET).

7. The battery control system as recited in claim 1 , wherein the switch resistance modulation module includes a first look-up table that indexes current values associated with the first battery and a second look-up table that indexes current values associated with the second battery.

8. The battery control system as recited in claim 7 , wherein the switch resistance modulation module is configured to generate a modulation signal based on a least common value between the first look-up table and the second look-up table.

9. A battery control system, comprising:
a plurality of batteries;
a first terminal;
a second terminal;
a third terminal;
a plurality of switches configured to connect a first battery of the plurality of batteries to and from the first terminal and the third terminal and to connect a second battery of the plurality of batteries to and from the second terminal and the third terminal; and
a switch resistance modulation module configured to modulate a resistance of at least one switch of the plurality of switches between zero ohms and infinity ohms based on a battery parameter and a control signal,
wherein the switch resistance modulation module includes a first look-up table that indexes current values associated with the first battery and a second look-up table that indexes current values associated with the second battery, wherein the switch resistance module is configured to modulate the resistance according to a least common value based on the current values indexed in the first look-up table and the current values indexed in the second look-up table.

10. The battery control system as recited in claim 9 , wherein the switch resistance modulation module is configured to modulate the resistance of the at least one switch to direct current flow between the first battery and the second battery.

11. The battery control system as recited in claim 9 , wherein the switch resistance modulation module is configured to modulate the resistance of the at least one switch to mitigate lithium plating.

12. The battery control system as recited in claim 9 , wherein the control signal is generated by an engine control module.

13. The battery control system as recited in claim 9 , wherein the switch resistance modulation module is further configured to verify one or more operating conditions corresponding to the battery, wherein the verification is based on a comparison of the battery parameters to a predetermined threshold.

14. The battery control system as recited in claim 9 , wherein the plurality of switches comprise at least one of an insulated gate bipolar transistor (IGBT) or a field effect transistor (FET).

15. A method, comprising:
receiving a battery parameter;
receiving a control signal; and
modulating a resistance of at least one switch of a plurality of switches between zero ohms and infinity ohms based on the battery parameter and the control signal,
wherein the plurality of switches are configured to connect a first battery of a plurality of batteries to and from a first terminal and a third terminal and to connect a second battery of the plurality of batteries to and from a second terminal and the third terminal.

16. The method as recited in claim 15 , further comprising modulating the resistance of the at least one switch to direct current flow between the first battery and the second battery.

17. The method as recited in claim 15 , wherein the modulating the resistance of the at least one switch mitigates lithium plating.

18. The method as recited in claim 15 , wherein the control signal is generated by an engine control module.

19. The method as recited in claim 15 , further comprising verifying one or more operating conditions corresponding to the battery by comparing the battery parameters to a predetermined threshold.

20. The method as recited in claim 15 , wherein the plurality of switches comprise at least one of an insulated gate bipolar transistor (IGBT) or a field effect transistor (FET).

Assignees

• Gm Global Tech Operations Llc

Inventors

• Rich Dave G
• Winger Lyall K
• Hasan Saad
• Sadekar Varsha K
• De Stefano Robert A
• Gantt Jr Gary W

Classifications

• H02J7/54

  Passive balancing, e.g. using resistors or parallel MOSFETs · CPC title

• Y02E60/10

  Energy storage using batteries · CPC title

• Y02T10/70

  Energy storage systems for electromobility, e.g. batteries · CPC title

• H01M10/425 Primary

  Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing (printed circuits H05K1/00) · CPC title

• B60L58/18

  of two or more battery modules · CPC title