Push-off driver and method for inserting bone screws

Patent metadata

Field	Value
Publication number	US-10799273-B2
Application number	US-201816155465-A
Country	US
Kind code	B2
Filing date	Oct 9, 2018
Priority date	Aug 17, 2006
Publication date	Oct 13, 2020
Grant date	Oct 13, 2020

Abstract

A method and device for inserting screws into a patient, such that when the device is removed the device does not stick to the screw. The device, being a push-off driver, may have a handle, an inner driver, and a threaded driver sleeve having a button mechanism and a plurality of spheres, and an inner sleeve. The method includes the steps of assembling a push-off driver attaching a bone screw to the push-off driver inserting the bone screw and detaching the bone screw from the driver by unthreading the threaded driver sleeve from the polyaxial screw which causes the spheres in the recess of the inner driver to back up against the start of the recess and causing the threaded driver sleeve to “push-off” the polyaxial screw from the inner driver.

First claim

What is claimed is:

1. A method of releasing a driver from a bone screw, the method comprising the steps of:
assembling a driver comprising:
a driver sleeve;
an inner driver moveable inside the driver sleeve having a drive structure to drive the bone screw, inserting the inner driver through a central channel of the driver sleeve such that a cross-pin provided at a distal end of the inner driver is accessible when the inner driver is coupled to a bone screw; and

attaching the bone screw to the driver sleeve and inner driver by engaging the cross-pin with a head of the bone screw to prevent rotation of the bone screw when attaching to the driver sleeve;
inserting the bone screw into a patient; and
detaching the driver from the bone screw by unthreading the driver sleeve from the bone screw.

2. The method of claim 1 , wherein inserting the inner driver through the central channel of the driver sleeve comprises extending the inner driver through the central channel until a proximate end of the inner driver extends out a proximal end opening of the driver sleeve,
wherein assembling the driver further comprises coupling the proximal end of the inner driver to a handle.

3. The method of claim 2 , wherein assembling the driver further comprises:
engaging the inner driver with the handle to rotatably fix the inner driver with respect to the handle.

4. The method of claim 3 , wherein a portion of the proximal end of the inner driver includes a keyed outer surface,
wherein engaging the inner driver with the handle further comprises extending the proximal end of the inner driver into an opening provided in the handle, where the opening in the handle has a shaped inner surface corresponding to the keyed outer surface of the inner driver such that the inner driver is rotationally fixed with respect to the handle.

5. The method of claim 2 , wherein assembling the driver further comprises:
engaging the driver sleeve with the handle such that the driver sleeve is configured to rotate with respect to the inner driver.

6. The method of claim 5 , wherein the driver further comprises a release mechanism including a button and a sleeve,
wherein assembling the driver further includes engaging the release mechanism with the inner driver.

7. The method of claim 6 , wherein engaging the inner driver with the release mechanism includes transitioning the sleeve between a release position and an engaged position,
wherein transitioning the sleeve between the released position and the engaged position includes moving the sleeve in an axial direction along a longitudinal axis of the driver.

8. The method of claim 6 , wherein a first operation of the button fixes the axial position of the inner driver with respect to the base portion and the handle.

9. The method of claim 6 , wherein a first operation of the button releases the sleeve to slide in an axial direction to lock the inner driver relative to the handle using an axial locking mechanism that engages with the inner driver such that a position of the inner driver is fixed relative to the handle.

10. The method of claim 9 , wherein a second operation of the button releases the sleeve to side in an opposite axial direction to unlock the inner driver relative to the handle by disengaging the axial locking mechanism such that the inner driver is movable relative to the handle and the driver sleeve.

11. The method of claim 10 , wherein the axial locking mechanism comprises a spring-loaded pin,
wherein during the first operation of the button the spring-loaded pin engages a recess provided on a proximal end portion of the inner driver,
wherein during the second operation of the button, the spring-loaded pin is removed from the recess provided on the inner driver.

12. The method of claim 6 , wherein the sleeve includes an inner sleeve and an outer sleeve,
wherein a first operation of the button releases the outer sleeve of the release mechanism to slide about the inner sleeve of the release mechanism in an axial direction to lock the driver sleeve relative to the inner driver using an axial locking mechanism that engages within the recess of the inner driver such that a position of the inner driver is fixed relative to the driver sleeve.

13. The method of claim 12 , wherein a second operation of the button releases the outer sleeve to slide about the inner sleeve in an opposite axial direction to unlock the driver sleeve relative to the inner driver by disengaging the axial locking mechanism such that the inner driver is moveable relative to the driver sleeve.

14. The method of claim 13 , wherein the axial locking mechanism comprises a spring-loaded pin that is disposed within the outer sleeve of the release mechanism,
wherein during the first operation of the button, the spring-loaded pin engages a recess provided on a proximal end portion of the inner driver,
wherein during the second operation of the button, the spring-loaded pin is removed from the recess provided on the inner driver.

15. The method of claim 14 , wherein the spring-loaded pin comprises a spring-loaded sphere.

16. The method of claim 14 , wherein detaching the driver from the bone screw further includes contacting the driver sleeve with the release mechanism to prevent axial movement of the driver sleeve as it is unthreaded from the bone screw, where the release mechanism is coupled to a handle,
wherein as the driver sleeve is prevented from moving axially towards a proximal end of the driver, the drive structure of the inner driver is detached from the bone screw.

17. The method of claim 1 , wherein attaching the bone screw to the driver sleeve includes threading a threaded distal end of the driver sleeve onto a head of the bone screw.

18. The method of claim 1 , wherein inserting the bone screw into the patient includes rotating the inner driver within the driver sleeve.

19. The method of claim 18 , wherein the driver further comprises a release mechanism including a button and a sleeve,
wherein inserting the bone screw into the patient further includes engaging the driver sleeve with the release mechanism to prevent rotation of the driver sleeve during rotation of the inner driver.

20. The method of claim 1 , wherein detaching the driver from the bone screw includes unthreading the driver sleeve from a head of the bone screw, wherein the unthreading of the driver sleeve disengages the inner driver from the bone screw.

Assignees

• Depuy Synthes Products Inc

Inventors

• Saidha Sean
• Strausbaugh William
• Wolf Boyd A

Classifications

• B25B23/0035

  Connection means between socket or screwdriver bit and tool · CPC title

• A61B17/7082 Primary

  for driving, i.e. rotating, screws or screw parts specially adapted for spinal fixation, e.g. for driving polyaxial or tulip-headed screws · CPC title

• A61B17/7032

  Screws or hooks with U-shaped head or back through which longitudinal rods pass · CPC title

• A61B17/8615

  at the central region of the screw head · CPC title

• A61B2017/00407

  Ratchet means · CPC title