Solar module mounting bracket assemblies

Patent metadata

Field	Value
Publication number	US-10797635-B2
Application number	US-201816116238-A
Country	US
Kind code	B2
Filing date	Aug 29, 2018
Priority date	Aug 29, 2018
Publication date	Oct 6, 2020
Grant date	Oct 6, 2020

Abstract

A solar module mounting bracket assembly includes a rail configured to support a solar module thereon, and a pair of braces. The braces each have a first end portion movably coupled to the rail. The braces are movable relative to the rail between a collapsed configuration and an expanded configuration. In the expanded configuration, the braces cooperatively define a channel dimensioned for receipt of a frame member.

First claim

The invention claimed is:

1. A solar module mounting bracket assembly, comprising:
a rail configured to support a solar module thereon;
a pair of braces each having a first end portion movably coupled to the rail, wherein the pair of braces are movable relative to the rail between a collapsed configuration, and an expanded configuration, in which the pair of braces cooperatively define a channel dimensioned for receipt of a frame member; and
a plurality of coupling devices disposed on an upper side of the rail, wherein the plurality of coupling devices are configured to fix a solar module to the rail.

2. The solar module mounting bracket assembly according to claim 1 , wherein the pair of braces are parallel with the rail in the collapsed configuration, and perpendicular to the rail in the expanded configuration.

3. The solar module mounting bracket assembly according to claim 1 , wherein the solar module mounting bracket assembly assumes a substantially linear shape when the pair of braces are in the collapsed configuration, and wherein the solar module mounting bracket assembly assumes a substantially triangular shape when the pair of braces are in the expanded configuration.

4. The solar module mounting bracket assembly according to claim 1 , further comprising a fastener configured to attach to a second end portion of each of the pair of braces to fix the pair of braces in the expanded configuration.

5. The solar module mounting bracket assembly according to claim 1 , further comprising a pair of truss arms, wherein each of the pair of truss arms includes:
a first end portion movably coupled to a respective second end portion of the pair of braces; and
a second end portion movably coupled to a respective first and second end portion of the rail.

6. The solar module mounting bracket assembly according to claim 5 , wherein the pair of truss arms are configured to move relative to the rail and the pair of braces between a collapsed configuration, in which the pair of truss arms are parallel with the rail and the pair of braces, and an expanded configuration, in which the pair of truss arms extend perpendicularly relative to the rail.

7. The solar module mounting bracket assembly according to claim 6 , wherein the second end portion of each of the pair of truss arms is configured to slide away from a central portion of the rail as the pair of truss arms move toward the collapsed configuration.

8. The solar module mounting bracket assembly according to claim 6 , wherein the second end portion of each of the pair of truss arms moves along the rail from an inward position, in which the pair of truss arms assumes the expanded configuration, toward an outward position, in which the pair of truss arms assumes the collapsed configuration.

9. The solar module mounting bracket assembly according to claim 6 , wherein each of the first and second end portions of the rail defines a track through which the respective second end portion of the pair of truss arms slides.

10. The solar module mounting bracket assembly according to claim 9 , further comprising a fastener assembly coupled to the second end portion of a first truss arm of the pair of truss arms, wherein the fastener assembly is configured to selectively fix the second end portion of the first truss arm in a position on the track of the rail.

11. The solar module mounting bracket assembly according to claim 10 , wherein the fastener assembly includes:
a pair of washers disposed on opposite sides of the rail, at least a first washer of the pair of washers having a pair of first and second tabs extending therefrom, the pair of first and second tabs being configured for receipt in a corresponding slot defined in the rail; and
a fastener coupling the pair of washers to one another and configured to adjust a distance between the pair of washers.

12. The solar module mounting bracket assembly according to claim 11 , wherein the first washer of the fastener assembly further includes a third tab extending therefrom, the third tab being disposed in the track of the rail to guide the fastener assembly through the track.

13. The solar module mounting bracket assembly according to claim 1 , further comprising a protuberance protruding downwardly relative to an underside of the rail, wherein the protuberance extends into the channel defined by the pair of braces when the pair of braces are in the expanded configuration.

14. The solar module mounting bracket assembly according to claim 1 , wherein each of the pair of braces has a concave inner surface, such that the channel cooperatively defined by the first and second braces has a circular shape.

15. A PV module mounting bracket assembly, comprising:
a rail configured to support a PV module thereon and having a first end portion, a central portion, and a second end portion;
a pair of braces each including:
a first end portion movably coupled to the central portion of the rail; and
a second end portion, the pair of braces being movable relative to the rail between a collapsed configuration, in which the pair of braces are parallel with the rail, and an expanded configuration, in which the pair of braces are perpendicular to the rail and cooperatively define a channel dimensioned for receipt of a frame member;
a fastener configured to attach to the second end portion of each of the pair of braces to fix the pair of braces in the expanded configuration; and
a pair of truss arms each including:
a first end portion movably coupled to the respective second end portion of the pair of braces; and
a second end portion movably coupled to the respective first and second end portions of the rail.

16. The PV module mounting bracket assembly according to claim 15 , wherein the pair of truss arms are configured to move relative to the rail and the pair of braces between a collapsed configuration, in which the pair of truss arms are parallel with the rail and the pair of braces, and an expanded configuration, in which the pair of truss arms extend perpendicularly relative to the rail.

17. The PV module mounting bracket assembly according to claim 15 , wherein the second end portion of each of the pair of truss arms is configured to slide away from the central portion of the rail as the pair of truss arms move toward the collapsed configuration.

18. The PV module mounting bracket assembly according to claim 17 , further comprising a fastener assembly coupled to the second end portion of a first truss arm of the pair of truss arms, wherein the fastener assembly is configured to selectively fix the second end portion of the first truss arm in a position on a track defined in the first end portion of the rail.

19. The PV module mounting bracket assembly according to claim 18 , wherein the fastener assembly includes:
a pair of washers disposed on opposite sides of the rail, at least a first washer of the pair of washers having a pair of first and second tabs extending therefrom, the pair of first and second tabs being configured for receipt in a corresponding slot defined in the rail; and
a fastener coupling the pair of washers to one another, the fastener of the fastener assembly being configured to adjust a distance between the pair of washers.

20. A solar module mounting bracket assembly, comprising:
a rail configured to support a solar module thereon;
a pair of braces each having a first end portion movably coupled to the rail, wherein the pair of braces are movable relative to the rail between a collapsed configuration, and an expanded

Assignees

• Nextracker Inc

Inventors

• Watson Tyler Joseph
• Delgado-Nanez Ricardo

Classifications

• F24S25/634

  Clamps; Clips · CPC title

• F24S25/63

  for fixing modules or their peripheral frames to supporting elements · CPC title

• F24S30/40

  for rotary movement · CPC title

• H02S30/00

  Structural details of PV modules other than those related to light conversion (semiconductor device aspects of modules of electrolytic light sensitive devices H01G9/20, of inorganic PV modules H10F10/00, H10F19/00, of organic PV modules H10K30/00) · CPC title

• H02S20/30

  Supporting structures being movable or adjustable, e.g. for angle adjustment · CPC title