Electrical machine

Patent metadata

Field	Value
Publication number	US-10797574-B2
Application number	US-201815990391-A
Country	US
Kind code	B2
Filing date	May 25, 2018
Priority date	Jun 14, 2017
Publication date	Oct 6, 2020
Grant date	Oct 6, 2020

Abstract

An electrical machine has a stator with windings, first and second rotors, and an electrical output regulator. The first rotor carries alternating polarity first field magnets, such that, on drive mechanism rotation, the windings interact with the magnetic flux produced by the first magnets to create an EMF. The second rotor carries alternating polarity second field magnets, and has first and second rotational positions to reduce and increase, respectively, the magnetic flux energy. The electrical output regulator regulates a current from the windings to produce a torque on the rotors, as the drive mechanism increases from zero rotational speed, the torque rises above a threshold level that moves the second rotor from the first to the second rotational position, and, as the drive mechanism further increases the rotational speed, the torque peaks and then drops below the threshold level to move the second rotor back to the first rotational position.

First claim

What is claimed is:

1. An electrical machine having:
a stator with windings;
a first rotor rotatably fixed relative to a drive mechanism, the first rotor being radially inwards of the stator, the first rotor carrying alternating polarity first field magnets arranged in a circumferential direction of the first rotor,
wherein, on rotation of the drive mechanism, the windings interact with the magnetic flux produced by the first magnets to create an EMF across the windings;
a second rotor inwards of the stator, the second rotor carrying alternating polarity second field magnets arranged in a circumferential direction of the second rotor, the second rotor having a first rotational position relative to the first rotor in which the second magnets of the second rotor are aligned relative to the first magnets of the first rotor to reduce the magnetic flux energy of the combined magnets of the first and second rotors, the second rotor having a second rotational position relative to the first rotor in which the second magnets of the second rotor are aligned relative to the first magnets of the first rotor to increase the magnetic flux energy of the combined magnets of the first and second rotors, and the second rotor being freely rotatable relative to the drive mechanism, by a distance of at least between the first and second rotational positions; and
an electrical output regulator configured to regulate an electrical current drawn from the windings to produce a torque on the first and second rotors,
wherein, as the drive mechanism increases from zero rotational speed, the torque rises above a threshold level that moves the second rotor from the first rotational position to the second rotational position, and, as the drive mechanism further increases the rotational speed, the torque peaks and then drops below the threshold level to move the second rotor back to the first rotational position, and
wherein as the drive mechanism increases from zero or low rotational speed, the second rotor is in the first rotational position relative to the first rotor, the electrical output regulator is configured to operate a current controlled pulse width modulation mode that intermittently short circuits the windings for short periods at a pulse width modulation frequency until the torque rises above the threshold level.

2. The electrical machine according to claim 1 , wherein the field magnets are permanent magnets.

3. The electrical machine according to claim 1 , wherein the field magnets are radially magnetised surface magnets.

4. The electrical machine according to claim 1 , wherein the field magnets are embedded magnets.

5. The electrical machine according to claim 1 , wherein the circumferential arrangement of the first alternating polarity field magnets is the same as the circumferential arrangement of the second alternating polarity field magnets.

6. The electrical machine according to claim 1 , wherein the drive mechanism is a drive shaft which extends along the axis of the first and second rotors, the second rotor being freely rotatable on the drive shaft, by a distance of at least between the first and second rotational positions.

7. The electrical machine according to claim 1 , further having an end stop which prevents the second rotor from rotating beyond the second rotational position.

8. The electrical machine according to claim 1 , further having an end stop which prevents the second rotor from rotating beyond the first rotational position.

9. The electrical machine according to claim 1 , wherein the first and second rotors are axially adjacent each other with a sliding interface therebetween.

10. The electrical machine according to claim 1 , wherein the electrical output regulator performs pulse width modulation electrical output regulation.

11. A gas turbine engine having an auxiliary gearbox and the electrical machine of claim 1 , the drive mechanism of the electrical machine being powered by the auxiliary gearbox.

Assignees

• Rolls Royce Plc

Inventors

• Turvey Simon
• Wilkie Keir

Classifications

• H02K16/02

  Machines with one stator and two {or more} rotors · CPC title

• H02P9/006 Primary

  Means for protecting the generator by using control (control effected upon generator excitation circuit to reduce harmful effects of overloads or transients H02P9/10) · CPC title

• H02P2207/03

  Double rotor motors or generators, i.e. electromagnetic transmissions having double rotor with motor and generator functions, e.g. for electrical variable transmission · CPC title

• H02K21/029

  Vectorial combination of the fluxes generated by a plurality of field sections or of the voltages induced in a plurality of armature sections · CPC title

• H02P27/08

  with pulse width modulation · CPC title