Sulfur compound solid electrolyte dispersion paste for secondary batteries, sulfur compound solid electrolyte layer for secondary batteries using same, and all-solid-state secondary battery using same

Patent metadata

Field	Value
Publication number	US-10797345-B2
Application number	US-201816127557-A
Country	US
Kind code	B2
Filing date	Sep 11, 2018
Priority date	Sep 12, 2017
Publication date	Oct 6, 2020
Grant date	Oct 6, 2020

Abstract

An object of the present invention is to further lower the viscosity of a sulfur compound solid electrolyte dispersion paste while suppressing sedimentation of a sulfur compound solid electrolyte. Provided is a sulfur compound solid electrolyte dispersion paste for secondary batteries, containing a dispersion resin (A), a sulfur compound solid electrolyte (B) and a solvent (C), wherein the dispersion resin (A) contains at least one type of acrylic resin (a) having a weight-average molecular weight of 3000 or higher.

First claim

The invention claimed is:

1. A sulfur compound solid electrolyte dispersion paste for secondary batteries, containing a dispersion resin (A), a sulfur compound solid electrolyte (B) and a solvent (C),
wherein the dispersion resin (A) contains at least one acrylic resin (a) having a weight-average molecular weight of 3000 or higher, and
wherein the acrylic resin (a) contains, as a polymerizable unsaturated monomer (a3) having a functional group, a high-polarity polymerizable unsaturated monomer (a3-1) having at least one highly polar functional group selected from the group consisting of carboxyl groups, phosphoric acid groups, sulfonic acid groups, amino groups, quaternary bases, amide groups, hydroxyl groups, polyalkylene glycol groups and alkoxy groups.

2. The sulfur compound solid electrolyte dispersion paste for secondary batteries according to claim 1 , containing 0.01 to 10 mass % of the dispersion resin (A) with respect to the solids mass of the sulfur compound solid electrolyte dispersion paste.

3. The sulfur compound solid electrolyte dispersion paste for secondary batteries according to claim 1 , wherein the acrylic resin (a) is a copolymer of starting monomers including 20 to 99 mass % of a polymerizable unsaturated monomer (a1) having an alkyl group with 4 or more carbon atoms, 0 to 50 mass % of a polymerizable unsaturated monomer (a2) having an alkyl group with fewer than 4 carbon atoms, and 1 to 30 mass % of the polymerizable unsaturated monomer (a3) having a functional group.

4. The sulfur compound solid electrolyte dispersion paste for secondary batteries according to claim 1 , wherein the acrylic resin (a) further contains a high-polarity polymerizable unsaturated monomer (a2-1) having a solubility parameter of 9 (J/mol) 1/2 or higher, as a polymerizable unsaturated monomer (a2) having an alkyl group with fewer than 4 carbon atoms.

5. The sulfur compound solid electrolyte dispersion paste for secondary batteries according to claim 1 , wherein a solubility parameter of the acrylic resin (a) is lower than 9 (J/mol) 1/2 .

6. The sulfur compound solid electrolyte dispersion paste for secondary batteries according to claim 1 , wherein the solvent (C) is an ester-based solvent represented by Formula (1) below, and/or a hydrocarbon-based solvent:
R 1 COOR 2   (1)

wherein R 1 and R 2 may be identical or different, and each represents a hydrocarbon having 2 or more carbon atoms.

7. The sulfur compound solid electrolyte dispersion paste for secondary batteries according to claim 1 , wherein a solubility parameter of the solvent (C) is 7.3 to 8.5 (J/mol) 1/2 .

8. The sulfur compound solid electrolyte dispersion paste for secondary batteries according to claim 1 , further containing a binder (D).

9. A sulfur compound solid electrolyte layer for secondary batteries, which is a dried product of the sulfur compound solid electrolyte dispersion paste for secondary batteries according to claim 1 .

10. A sulfur compound solid electrolyte layer for secondary batteries, containing a dispersion resin (A), a sulfur compound solid electrolyte (B), and optionally a binder (D),
wherein the dispersion resin (A) contains at least one type of acrylic resin (a) having a weight-average molecular weight of 3000 or higher, and
wherein the acrylic resin (a) contains, as a polymerizable unsaturated monomer (a3) having a functional group, a high-polarity polymerizable unsaturated monomer (a3-1) having at least one highly polar functional group selected from the group consisting of carboxyl groups, phosphoric acid groups, sulfonic acid groups, amino groups, quaternary bases, amide groups, hydroxyl groups, polyalkylene glycol groups and alkoxy groups.

11. An all-solid-state secondary battery, comprising the sulfur compound solid electrolyte layer according to claim 9 , a positive electrode and a negative electrode.

Assignees

• Kansai Paint Co Ltd
• Toyota Motor Co Ltd

Inventors

• Iwata Naoyuki
• Tsukamoto Atsushi
• TAMARU Masakazu
• Yamaguchi Hiroyuki
• Yoshida Satoshi
• Ishigaki Yuki

Classifications

• Y02P70/50

  Manufacturing or production processes characterised by the final manufactured product · CPC title

• H01M10/056

  characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes · CPC title

• H01M10/052

  Li-accumulators · CPC title

• H01B1/12

  organic substances {(organic macromolecular compounds or compositions C08)} · CPC title

• H01B1/10 Primary

  sulfides · CPC title