Silicon-based anode active material and method for manufacturing same

Patent metadata

Field	Value
Publication number	US-10797312-B2
Application number	US-201515538592-A
Country	US
Kind code	B2
Filing date	Dec 30, 2015
Priority date	Dec 31, 2014
Publication date	Oct 6, 2020
Grant date	Oct 6, 2020

Abstract

The present invention relates to a silicon-based anode active material and a method for manufacturing the same. The silicon-based anode active material according to an embodiment of the present invention comprises: particles comprising silicon and oxygen combined with the silicon, and having a carbon-based conductive film coated on the outermost periphery thereof; and boron doped inside the particles, wherein with respect to the total weight of the particles and the doped boron, the boron is included in the amount of 0.01 weight % to 17 weight %, and the oxygen is included in the amount of 16 weight % to 29 weight %.

First claim

The invention claimed is:

1. A silicon-based anode active material comprising a plurality of particles, wherein for each of the plurality of particles:
the particle comprises silicon and oxygen combined with the silicon and a carbon-based conductive layer coated on the outermost surface of the particle, wherein the particle comprises a silicon core, a silicon oxide shell on the silicon core, and the carbon-based conductive layer on the silicon oxide shell; and
boron is doped in the particle,
wherein the content of boron with respect to the total weight of the particle and the doped boron is within the range from 0.01 weight% to 20 weight%,
wherein the content of oxygen in the particle is within the range from 16 weight% to 29 weight%,
wherein the thickness of the silicon oxide shell is within the range from 3 nm to 15 nm and wherein at least a portion of the shell comprises boronated silicon oxide, and
wherein the plurality of particles comprising the silicon core and the silicon oxide shell on the silicon core has an average particle diameter within the range from 10 nm to 300 nm.

2. The silicon-based anode active material of claim 1 , wherein the content of boron with respect to the total weight of the particle and the doped boron is within the range from 5 weight% to 13 weight%.

3. The silicon-based anode active material of claim 1 , wherein the content of the carbon-based conductive layer with respect to the total weight of the particle and the doped boron is within the range from 4.5 weight% to 32 weight%.

4. The silicon-based anode active material of claim 1 , wherein boron is doped in the silicon core.

5. The silicon-based anode active material of claim 1 , wherein the content of boron is within the range from 0.01 weight% to 17 weight%.

6. A silicon-based anode active material comprising:
primary particles including boron-doped silicon cores and shells that surround the silicon cores and include boronated silicon oxide; and
a carbon-based conductive matrix having dispersed therein the primary particles,
wherein the content of boron with respect to the total weight of the particle and the doped boron is within the range from 0.01 weight% to 20 weight%,
wherein the content of oxygen is within the range from 16 weight% to 29 weight%,
wherein the primary particles have an average particle diameter within a range from 10 nm to 300 nm, and
wherein the thickness of the shells is within the range from 3 nm to 15 nm.

7. The silicon-based anode active material of claim 6 , wherein the content of boron is within the range from 0.01 weight% to 17 weight%.

8. A method of manufacturing silicon-based anode active material, the method comprising:
providing primary particles of silicon, which is a starting material;
providing a solvent including water, oxygen-containing liquid hydrocarbon, or a mixture thereof to oxidize the primary particles of silicon;
forming a mixed solution by adding the primary particles of silicon to the solvent;
obtaining slurries of the primary particles of silicon from the mixed solution;
forming intermediate particles including silicon cores and silicon oxide shells surrounding the silicon cores by chemically oxidizing the surfaces of the primary particles of silicon by pulverizing or polishing the slurries;
providing a boron-containing compound, which is a boron precursor for doping boron;
forming second particles of silicon including the intermediate particles coated with the boron-containing compound; and
diffusing boron into the second particles of silicon by performing a heat treatment with respect to the second particles of silicon to form particles having an average particle diameter within a range from 10 nm to 300 nm.

9. The method of claim 8 , further comprising forming conductive layers on the second particles of silicon before or after the heat treatment.

10. The method of claim 9 , wherein the conductive layers are carbon-based conductive layers.

11. The method of claim 9 , wherein forming the conductive layers comprises dispersing the second particle of silicon into a carbon-based conductive matrix.

12. The method of claim 8 , wherein the oxygen-containing liquid hydrocarbon comprises methanol, ethanol, isopropyl alcohol (IPA), hydrogen peroxide (H 2 O 2 ), or a mixture of two or more thereof.

13. The method of claim 8 , wherein the boron-containing compound comprises B(OH) 3 (boric acid) or H 3 BO 3 .

14. The method of claim 8 , wherein the heat treatment is performed at a temperature within the range from 700° C. to 1,100° C.

15. A method of manufacturing a silicon-based anode active material, the method comprising:
providing primary particles of silicon, which is a starting material;
providing intermediate particles including silicon and a silicon oxide by oxidizing the primary particles of silicon;
coating boron sacrificing layers on the intermediate particles; and
diffusing boron into the intermediate particles of silicon by performing a heat treatment with respect to the intermediate particles coated with the boron sacrificing layers to form particles having an average particle diameter within a range from 10 nm to 300 nm.

16. The method of claim 15 , further comprising forming conductive layers on the intermediate particles of silicon before or after the heat treatment.

17. The method of claim 16 , wherein the conductive layers are carbon-based conductive layers.

18. The method of claim 16 , wherein forming the conductive layers comprises dispersing the second particle of silicon into a carbon-based conductive matrix.

19. The method of claim 15 , wherein the boron sacrificing layer comprises any one or a mixture of two or more of B 4 C, B 2 O 3 , H 3 BO 3 , B 3 Si, and B 6 O.

20. The method of claim 15 , wherein the heat treatment is performed at a temperature within the range from 700° C. to 1,100° C.

Assignees

• Nexeon Ltd

Inventors

• Cho Young Tai
• Choi Yong Gil
• Park Seung Chul
• Park Seon
• Seo Hee Young
• Park Jee Hye
• Lee Yong Eui
• Kim Chul Hwan

Classifications

• H01M4/388

  Halogens · CPC title

• H01M4/38

  of elements or alloys · CPC title

• H01M4/36

  Selection of substances as active materials, active masses, active liquids · CPC title

• H01M4/62

  Selection of inactive substances as ingredients for active masses, e.g. binders, fillers · CPC title

• H01M4/366 Primary

  as layered products · CPC title