Composite sporting equipment

Patent metadata

Field	Value
Publication number	US-10794650-B2
Application number	US-201815880049-A
Country	US
Kind code	B2
Filing date	Jan 25, 2018
Priority date	Feb 13, 2017
Publication date	Oct 6, 2020
Grant date	Oct 6, 2020

Abstract

A sporting equipment is disclosed. The sporting equipment may include a harness, and a protective plate. The protective plate may be integrally formed with the harness from a plurality of fibers that are continuous from the harness into the protective plate.

First claim

What is claimed is:

1. A sporting equipment, comprising:
a harness configured to be worn on an upper body of a human, the harness having at least a front portion and a back portion and being fabricated from a plurality of fibers; and
a protective panel at least partially surrounded and supported by the harness, the protective panel being integrally formed from the plurality of fibers of the harness and configured to protect the human from an impact injury,
wherein the plurality of fibers are continuous from the harness into the protective panel, the plurality of fibers are at least partially coated with a first matrix in the harness and a second matrix in the protective panel, and the first and second matrixes are different.

2. The sporting equipment of claim 1 , further including a functional component imbedded within at least one of the harness and the protective panel.

3. The sporting equipment of claim 2 , wherein the functional component is configured to generate a signal upon impact of the protective panel.

4. The sporting equipment of claim 2 , wherein the functional component is configured to generate a signal indicative of biofeedback associated with a user wearing the harness.

5. The sporting equipment of claim 2 , wherein the functional component is at least one of a resistor, a capacitor, an LED, a switch, a battery, a filter, and an interrogator.

6. The sporting equipment of claim 1 , wherein at least one of the harness and protective panel are fabricated from a plurality of different types of fibers.

7. The sporting equipment of claim 6 , wherein the plurality of different types of fibers includes:
a structural type of fiber; and
a functional type of fiber.

8. The sporting equipment of claim 7 , wherein the functional type of fiber includes at least one of an electrically conductive fiber, an optical fiber, and a shape memory fiber.

9. The sporting equipment of claim 7 , wherein the structural type of fiber includes at least one of an aramid fiber, a carbon fiber, and a glass fiber.

10. The sporting equipment of claim 6 , further including a plurality of conduits interwoven with the plurality of different types of fibers.

11. The sporting equipment of claim 10 , wherein each of the plurality of conduits are woven from a plurality of fibers.

12. The sporting equipment of claim 1 , wherein:
the first matrix includes a structural type of resin that is stiff after curing; and
the second matrix includes a functional type of resin that is flexible after curing.

13. The sporting equipment of claim 1 , wherein the plurality of fibers overlap in at least one of different directions and different densities.

14. A sporting equipment, comprising:
a harness configured to be worn by a human;
a protective panel operatively supported by the harness and configured to protect the human from an impact injury; and
a functional component disposed in the protective panel, wherein:
the harness and the protective panel are formed from a plurality of fibers;

the plurality of fibers includes a structural type of fiber and a functional type of fiber; and
the functional component is connected between ends of the functional type of fiber.

15. The sporting equipment of claim 14 , wherein the functional component is configured to at least one of generate a signal upon impact of the protective plate and generate a signal indicative of biofeedback associated with a user wearing the harness.

16. The sporting equipment of claim 15 , wherein the functional type of fiber includes at least one of an electrically conductive fiber, an optical fiber, and a shape memory fiber.

17. A sporting equipment, comprising:
a harness configured to be worn by a human and fabricated from a plurality of fibers coated in a first matrix; and
a protective panel configured to protect the human from an impact injury and integrally formed from the plurality of fibers of the harness, the plurality of fibers in the protective panel being coated in a second matrix different from the first matrix.

18. The sporting equipment of claim 17 , further including a functional component imbedded within at least one of the harness and the protective panel and configured to generate a signal upon impact of the protective panel.

19. The sporting equipment of claim 17 , wherein:
the protective panel is more impact resistant than the harness; and
the harness and protective panel are integrally fabricated.

20. The sporting equipment of claim 17 , wherein:
the protective panel is a first protective panel;
the sporting equipment includes at least a second protective panel integrally formed from the plurality of fibers of the harness; and
the harness is at least one of flexible and ventilated between the first and second protective panels.

Assignees

• Cc3D Llc
• Continuous Composites

Inventors

• Tyler Kenneth Lyle
• Stockett Ryan C

Classifications

• A63B2209/00

  Characteristics of used materials · CPC title

• A63B2071/1208

  for the breast and the abdomen, e.g. breast plates · CPC title

• B33Y80/00

  Products made by additive manufacturing · CPC title

• A63B2102/34

  Polo · CPC title

• F41A21/02 Primary

  Composite barrels, i.e. barrels having multiple layers, e.g. of different materials · CPC title