Method and system for diagnosing wind turbine power generating apparatus

Patent metadata

Field	Value
Publication number	US-10794362-B2
Application number	US-201815936488-A
Country	US
Kind code	B2
Filing date	Mar 27, 2018
Priority date	Aug 29, 2017
Publication date	Oct 6, 2020
Grant date	Oct 6, 2020

Abstract

A method of diagnosing a wind turbine power generating apparatus includes: an operation step of operating a pitch actuator corresponding to one of a plurality of wind turbine blades of the wind turbine power generating apparatus, without operating a pitch actuator corresponding to each of the wind turbine blades other than the one of the plurality of wind turbine blades; and a measurement step of measuring a response value indicating a response to operation of the pitch actuator corresponding to the one of the plurality of wind turbine blades. The operation step and the measurement step are performed repeatedly for each of the plurality of wind turbine blades, and the response value is obtained as data for health check of a blade pitch mechanism of the wind turbine power generating apparatus.

First claim

The invention claimed is:

1. A method of diagnosing a wind turbine power generating apparatus, comprising:
an operation step of operating a pitch actuator corresponding to one of a plurality of wind turbine blades of the wind turbine power generating apparatus, without operating a pitch actuator corresponding to each of the wind turbine blades other than the one of the plurality of wind turbine blades; and
a measurement step of measuring response values indicating a response to operation of the pitch actuator corresponding to the one of the plurality of wind turbine blades,
wherein the operation step and the measurement step are performed repeatedly for each of the plurality of wind turbine blades, and the response values are obtained as data for health check of a blade pitch mechanism of the wind turbine power generating apparatus, wherein
the pitch actuator of said one of the plurality of wind turbine blades is driven to change a pitch angle of said one of the plurality of wind turbines to a first target value under a constant current condition where a driving current for driving the pitch actuator is maintained to be constant, and
the data for the health check includes at least a first period of time required for the pitch angle to reach the first target value under the constant current condition.

2. The method of diagnosing a wind turbine power generating apparatus according to claim 1 ,
wherein the driving current is a servo current to be supplied to a servo proportional valve for supplying pressurized oil to a hydraulic cylinder serving as the pitch actuator.

3. The method of diagnosing a wind turbine power generating apparatus according to claim 1 , comprising:
a step of, after operating the pitch actuator corresponding to one of a plurality of pitch accumulators corresponding to the plurality of wind turbine blades to a feather side with pressurized oil supplied from the one of the pitch accumulators, measuring a pressure of oil in a pitch oil line including the one of the pitch accumulators disposed therein and a gas pressure of the one of the pitch accumulators, during a period in which the pitch actuator is operated toward a fine side or the feather side only with the pressurized oil supplied from the one of the pitch accumulators; and
a step of obtaining the gas pressure at a point of time when a difference between the gas pressure and a pressure of the oil reaches a set value or a later appropriate point of time when the difference is not smaller than the set value, as the data for health check of the blade pitch mechanism.

4. The method of diagnosing a wind turbine power generating apparatus according to claim 3 , comprising:
a step of obtaining an index indicating a temperature of gas of the pitch accumulator at a point of time when a difference between the gas pressure and a pressure of the oil reaches a set value or a later appropriate point of time when the difference is not smaller than the set value;
a step of obtaining the gas pressure at the point of time and the index indicating the temperature at the point of time, as data for health check of the pitch accumulator; and
a step of diagnosing the one of the pitch accumulators on the basis of a correlation between the gas pressure at the point of time and the index indicating the temperature at the point of time.

5. The method of diagnosing a wind turbine power generating apparatus according to claim 1 , comprising:
a step of obtaining, as data for health check of emergency operation of the blade pitch mechanism, a second period of time required to change a pitch angle of the wind turbine blade to a second target value by operating the pitch actuator to a feather side with pressurized oil supplied by opening operation of an emergency valve from a plurality of pitch accumulators provided corresponding to the plurality of wind turbine blades, respectively.

6. The method of diagnosing a wind turbine power generating apparatus according to claim 1 , comprising:
a step of obtaining, as data for health check of an accumulator solenoid valve, a third period of time required to change a pitch angle of the wind turbine blade to a third target value by operating the pitch actuator to a fine side or a feather side with pressurized oil supplied via the accumulator solenoid valve from a plurality of pitch accumulators provided corresponding to the plurality of wind turbine blades, respectively.

7. The method of diagnosing a wind turbine power generating apparatus according to claim 1 ,
wherein the wind turbine power generating apparatus comprises:
an oil supply line for supplying pressurized oil to a hydraulic cylinder serving as the pitch actuator; and
a proportional valve disposed in the oil supply line, for adjusting the pressurized oil supplied to the hydraulic cylinder,

wherein the method comprises a step of obtaining, as data for health check of the proportional valve, a pressure of the oil supply line at a start and an end of a predetermined period of time in a state where supply of the pressurized oil to the oil supply line and discharge of the pressurized oil from the oil supply line are stopped.

8. The method of diagnosing a wind turbine power generating apparatus according to claim 1 , further comprising:
a step of obtaining, as data for health check of a pump, data related to active power or reactive power of the pump for producing pressurized oil to be supplied to the pitch actuator after elapse of a predetermined period of time after starting the pump or time from when the pump is started to when a line pressure of a discharge side of the pump reaches a predetermined value.

9. The method of diagnosing a wind turbine power generating apparatus according to claim 1 ,
wherein the data for health check of the blade pitch mechanism is obtained during shutdown or standby of the wind turbine power generating apparatus under a condition such that a wind velocity to the wind turbine power generating apparatus is not greater than a predetermined value and a main shaft rotation speed is not greater than a predetermined value, and
wherein the data for health check is compared to a predetermined normal management value or a predetermined normal management range corresponding to the data for health check, to determine whether the blade pitch mechanism is in need of checking.

10. A method of diagnosing a wind turbine power generating apparatus, comprising:
an operation step of operating a pitch actuator corresponding to one of a plurality of wind turbine blades of the wind turbine power generating apparatus, without operating a pitch actuator corresponding to each of the wind turbine blades other than the one of the plurality of wind turbine blades; and
a measurement step of measuring response values indicating a response to operation of the pitch actuator corresponding to the one of the plurality of wind turbine blades,

wherein
the operation step and the measurement step are performed repeatedly for each of the plurality of wind turbine blades,
the response values are obtained as data for health check of a blade pitch mechanism of the wind turbine power generating apparatus,
the pitch actuator of said one of the plurality of wind turbine blades is driven to change a pitch angle of said one of the plurality of wind turbines at a constant rate under a feedback-controlled current condition where a driving current for driving the pitch actuator is feedback-controlled so that the pitch angle changes at the constant rate, and
the data for the health check includes at least a time integrated value of the driving current for a period when the pitch actuator is driven under the feedback-controlled current condition.

Assignees

• Mitsubishi Heavy Ind Ltd

Inventors

• Baba Mitsuya

Classifications

• F05B2260/79

  Bearing, support or actuation arrangements therefor · CPC title

• F03D17/00 Primary

  Monitoring or testing of wind motors, e.g. diagnostics (testing during commissioning of wind motors F03D13/30) · CPC title

• F05B2270/604

  hydraulic actuators · CPC title

• Y02E10/72

  Wind turbines with rotation axis in wind direction · CPC title

• F05B2260/406

  through hydraulic systems · CPC title