Engines using supercritical syngas

Patent metadata

Field	Value
Publication number	US-10794340-B2
Application number	US-201815960735-A
Country	US
Kind code	B2
Filing date	Apr 24, 2018
Priority date	Apr 24, 2018
Publication date	Oct 6, 2020
Grant date	Oct 6, 2020

Abstract

A first engine fuel, for example diesel fuel, is reformed (preferably via steam reforming) to produce syngas for use as a second engine fuel, with the fuels then both being used in an internal combustion engine to perform Reactivity Controlled Compression Ignition (RCCI). The syngas is produced and supplied to the engine as a supercritical fluid, thereby avoiding the pumping losses that would occur if syngas was pressurized for supply/injection. The reforming is done by a reformer which is provided as a unit with the engine (e.g., both the engine and reformer are onboard a vehicle), thereby effectively allowing use of a single fuel for RCCI engine operation.

First claim

What is claimed is:

1. A combustion method for an internal combustion engine, the method including the steps of:
a. producing syngas from hydrocarbons; and
b. supplying the syngas to a combustion chamber of the internal combustion engine,
c. supplying the hydrocarbons to the combustion chamber separately from the syngas,
wherein:
i. the step of producing syngas and the step of supplying the syngas are performed at a temperature and pressure at which the produced syngas is a supercritical fluid, and
ii. both the syngas and the hydrocarbons are present in the combustion chamber during combustion.

2. The method of claim 1 wherein the syngas is supplied to the combustion chamber via direct injection.

3. The method of claim 1 further wherein the syngas is present in the combustion chamber at a stoichiometric air-fuel ratio during combustion.

4. The method of claim 1 wherein the hydrocarbons are supplied to the combustion chamber of the internal combustion engine after the syngas.

5. The method of claim 1 wherein the hydrocarbons and the syngas define a stratified mixture within the combustion chamber of the internal combustion engine during a compression stroke, whereby regions of higher hydrocarbon concentration are spaced from regions of higher syngas concentration.

6. The method of claim 1 wherein:
a. the syngas is produced from the hydrocarbons in a reformer; and
b. the method further includes the step of transferring heat to the reformer from the exhaust gas, wherein the transferred heat is the primary source of heat received by the reformer.

7. The method of claim 1 wherein:
a. the syngas is produced from the hydrocarbons via steam reforming, and
b. the steam reforming utilizes water captured from exhaust gas from the internal combustion engine.

8. The method of claim 1 wherein the syngas is produced from:
a. the hydrocarbons, and
b. water,
wherein both the hydrocarbons and the water are in a supercritical state.

9. A combustion method for an internal combustion engine, the method including the steps of:
a. reforming hydrocarbons to produce supercritical syngas; and
b. supplying:
(1) the supercritical syngas, and
(2) the hydrocarbons separately from the supercritical syngas, to a combustion chamber of the internal combustion engine, whereby the supercritical syngas and the hydrocarbons are concurrently present in the combustion chamber.

10. The method of claim 9 wherein the supplying step includes directly injecting at least a portion of the supercritical syngas into the combustion chamber of the internal combustion engine.

11. The method of claim 9 wherein the supercritical syngas is supplied to the combustion chamber of the internal combustion engine prior to the hydrocarbons.

12. The method of claim 11 wherein the supercritical syngas and the hydrocarbons are stratified within the combustion chamber during a compression stroke, such that regions of higher syngas concentration are spaced from regions of higher hydrocarbon concentration.

13. A combustion method for an internal combustion engine, the method including the steps of:
a. producing syngas from hydrocarbons, wherein the syngas is a supercritical fluid from production through injection; and
b. separately and directly injecting:
(1) the syngas, and
(2) the hydrocarbons, into a combustion chamber of the internal combustion engine, whereby both the syngas and the hydrocarbons are present in the combustion chamber at the start of combustion.

14. The method of claim 13 wherein:
a. the syngas is produced from the hydrocarbons in a reformer; and
b. the method further includes the steps of:
(1) transferring heat to the reformer from the exhaust gas, and
(2) supplying water to the reformer from the exhaust gas.

15. The method of claim 14 wherein the hydrocarbons and the syngas define a stratified mixture within the combustion chamber of the internal combustion engine during a compression stroke, whereby regions of higher hydrocarbon concentration are spaced from regions of higher syngas concentration.

16. The method of claim 13 wherein the hydrocarbons are injected into the combustion chamber of the internal combustion engine after the syngas.

17. The method of claim 9 further wherein the syngas is present in the combustion chamber at a stoichiometric air-fuel ratio during combustion.

18. The method of claim 9 wherein:
a. the syngas is produced from the hydrocarbons in a reformer; and
b. the method further includes the step of transferring heat to the reformer from the exhaust gas, wherein the transferred heat is the primary source of heat received by the reformer.

19. The method of claim 9 wherein:
a. the syngas is produced from the hydrocarbons via steam reforming, and
b. the steam reforming utilizes water captured from exhaust gas from the internal combustion engine.

20. The method of claim 13 further wherein the syngas is present in the combustion chamber at a stoichiometric air-fuel ratio during combustion.

Assignees

• Wisconsin Alumni Res Found

Inventors

• Kokjohn Sage
• Wickman David
• Dal Forno Chuahy Flavio

Classifications

• F02M31/08 Primary

  the gases being exhaust gases {(adding exhaust gases to the air intake passage F02M26/00)} · CPC title

• F02D19/0644

  the gaseous fuel being hydrogen, ammonia or carbon monoxide · CPC title

• F02D19/0689

  for in-cylinder direct injection · CPC title

• Y02T10/12

  Improving ICE efficiencies · CPC title

• F02D19/0671

  Means to generate or modify a fuel, e.g. reformers, electrolytic cells or membranes · CPC title