System and method for variable compression ratio engine

Patent metadata

Field	Value
Publication number	US-10794300-B2
Application number	US-201816019293-A
Country	US
Kind code	B2
Filing date	Jun 26, 2018
Priority date	Jun 26, 2018
Publication date	Oct 6, 2020
Grant date	Oct 6, 2020

Abstract

Methods and systems are provided for maintaining a compression ratio of an engine via a brake and while disabling an electric current applied to an actuator of the associated variable compression ratio mechanism. A braking force applied via the brake on a compression ratio control shaft is varied before and during a compression ratio transition to move the control shaft at a desired velocity. Brake torque application is coordinated with motor torque from a VCR actuator and engine torque applied on the control shaft to enable a smooth CR transition.

First claim

The invention claimed is:

1. A method for an engine, comprising:
maintaining a position of a control shaft for varying a compression ratio of an engine via braking force from a brake;
adjusting the braking force prior to and during actuation of the control shaft based on operating conditions; and
actuating the control shaft responsive to an upcoming transmission shift, a transmission shift schedule adjusted based on the braking force.

2. The method of claim 1 , wherein actuation of the control shaft includes varying the compression ratio via a variable compression ratio (VCR) actuator coupled to the control shaft, and wherein the position of the control shaft is not maintained via torque from the VCR actuator.

3. The method of claim 1 , wherein the adjusting includes reducing the braking force prior to actuation of the control shaft, and varying the braking force while actuating the control shaft, the varying based on a first compression ratio before the actuation of the control shaft relative to a second compression ratio after the actuation of the control shaft.

4. The method of claim 3 , wherein when the first compression ratio is higher than an upper threshold or lower than a lower threshold, and the second compression ratio is in between the upper and the lower threshold, the varying includes decreasing the braking force as the compression ratio moves from the first compression ratio to the second compression ratio.

5. The method of claim 3 , wherein when the first compression ratio is higher than the second compression ratio, the varying includes increasing the braking force as one or more of an engine torque and a motor torque from the VCR actuator on the control shaft increases, the braking force increased to transition from the first compression ratio to the second compression ratio at a target speed, the target speed selected as a function of a hardware limit of the control shaft.

6. The method of claim 1 , wherein the brake is coupled to a spring loaded valve, and wherein adjusting the braking force includes:
reducing the braking force by increasing a pressure applied on a spring of the spring loaded valve, opposite to a direction of spring biasing; and
raising the braking force by decreasing the pressure applied on the spring.

7. The method of claim 1 , wherein the actuation of the control shaft includes transitioning the engine from a first compression ratio setting to a second compression ratio setting, and wherein the adjusting includes:
during a first condition, decreasing the braking force prior to the actuation of the control shaft and then increasing the braking force to hold the engine in the second compression ratio setting while enabling a lower degree of control shaft motion; and
during a second condition, decreasing the braking force prior to the actuation of the control shaft and then increasing the braking force to hold the engine in the second compression ratio setting while enabling a higher degree of control shaft motion.

8. The method of claim 7 , wherein during the first condition, the second compression ratio setting corresponds to a region of lower rate of change of engine speed and load, and wherein during the second condition, the second compression ratio setting corresponds to a region of higher rate of change of engine speed and load.

9. A method for an engine, comprising:
during a first condition, when outside a threshold compression ratio range, maintaining a fixed position of a control shaft that varies a compression ratio of an engine via braking force from a brake; and
during a second condition, when inside the threshold compression ratio range, continuously varying a position of the control shaft within a position range via the braking force.

10. The method of claim 9 , wherein during the first condition, the compression ratio of the engine is higher than an upper threshold or lower than a lower threshold, and wherein during the second condition, the compression ratio of the engine is lower than the upper threshold and higher than the lower threshold.

11. The method of claim 9 , wherein the continuously varying includes increasing the braking force until the control shaft is outside the position range in a first direction, and responsive to the control shaft being outside the position range, decreasing the braking force until the control shaft is outside the position range in a second, opposite direction, the position range based on the threshold compression ratio range.

12. The method of claim 11 , further comprising, during the second condition, learning the braking force as a function of control shaft position relative to the position range and the engine compression ratio via the continuously varying; and adjusting a hydraulic pressure applied on a solenoid valve coupled to the brake based on the learning.

13. The method of claim 9 , wherein during the first condition, an electric compression ratio actuator coupled to the control shaft is disabled and motor torque is not applied on the control shaft via the actuator, and wherein during the second condition, the electric compression ratio actuator coupled to the control shaft is enabled and at least some motor torque is also applied on the control shaft via the actuator.

14. The method of claim 13 , further comprising, during both the first and the second condition, responsive to a change in engine operating conditions necessitating a change in engine compression ratio and a transmission gearshift, increasing the braking force to lock the brake before initiating the transmission gearshift, and then reducing the braking force on the control shaft from the brake while increasing the motor torque on the control shaft from the electric compression ratio actuator to move the control shaft to a position corresponding to the change in engine compression ratio, after completing the transmission gearshift.

15. The method of claim 13 , wherein when the change in engine compression ratio includes a decrease in compression ratio, adjusting a ratio of braking force from the brake and motor torque from the electric compression ratio actuator on the control shaft based on an engine torque applied on the control shaft, via a piston due to cylinder combustion, to transition the control shaft through the decrease in compression ratio at a target velocity.

16. An engine system, comprising:
an engine;
a control shaft for varying a compression ratio of the engine;
a brake for applying a brake torque on the control shaft, the brake actuated via a spring-loaded solenoid valve;
an electrical actuator for applying a motor torque on the control shaft;
a transmission including a plurality of gears; and
a controller storing executable instructions in non-transitory memory that, when executed, cause the controller to:
maintain the control shaft in a fixed position via the brake to maintain a first compression ratio setting of the engine;
responsive to a request to transition the engine to a second compression ratio setting, lower than the first setting; and
adjust a ratio of the brake torque from the brake and the motor torque from the electrical actuator on the control shaft as a function of engine torque applied on the control shaft due to cylinder combustion.

17. The system of claim 16 , wherein the controller includes further instructions that cause the controller to:
after transitioning to the second compression ratio setting, increase the brake torque while reducing the motor torque to maintain a position of the control shaft; and
then initiate a transmission gearshift.

Assignees

• Ford Global Tech Llc

Inventors

• Gadau Fabian
• Glugla Christopher

Classifications

• B60W2510/06

  Combustion engines, Gas turbines · CPC title

• B60W2710/18

  Braking system · CPC title

• F02B75/045

  by means of a variable connecting rod length · CPC title

• F16D2121/06

  for releasing a normally applied brake · CPC title

• F16D49/08 Primary

  shaped as an encircling band extending over approximately 360 degrees · CPC title