Method and system for crankcase ventilation monitor

Patent metadata

Field	Value
Publication number	US-10794244-B2
Application number	US-201916273967-A
Country	US
Kind code	B2
Filing date	Feb 12, 2019
Priority date	Feb 12, 2019
Publication date	Oct 6, 2020
Grant date	Oct 6, 2020

Abstract

Methods and systems are provided for indicating crankcase breach due to disconnection of a crankcase vent tube from an engine on a clean air side or broken crankcase vent tube. In one example, a maximum possible change in crankcase vent tube pressure is estimated for each pedal transient of a drive cycle. The change for a plurality of transients in averaged and compared to a threshold to identify vent tube disconnection.

First claim

The invention claimed is:

1. An engine method, comprising:
following each of a first set of qualifying pedal transients of a drive cycle, updating a minimum and maximum value of crankcase pressure;

following each of a second set of qualifying pedal transients of the drive cycle, learning a pressure difference between a last updated minimum and maximum value of crankcase pressure; and
indicating degradation in crankcase ventilation based on an average pressure difference over the second set.

2. The method of claim 1 , wherein during the first set of qualifying pedal transients, a manifold air flow is within a range defined by an upper threshold and a lower threshold, and wherein during the second set of qualifying pedal transients, the manifold airflow is outside the range.

3. The method of claim 2 , further comprising, estimating the average pressure difference over the second set after a threshold number of qualifying pedal transients having manifold airflow outside the range are identified.

4. The method of claim 1 , wherein the first set of qualifying pedal transients include one of a lower than threshold tip-in and a lower than threshold tip-out, and wherein the second set of qualifying pedal transients include each of a higher than threshold tip-in and a higher than threshold tip-out.

5. The method of claim 1 , wherein the indicating includes indicating a presence of breach when the average pressure difference is lower than a threshold, and indicating an absence of breach when the average pressure difference is higher than the threshold.

6. The method of claim 2 , wherein indicating the presence of breach includes indicating that a crankcase ventilation tube coupling an engine crankcase to an engine intake is broken or disconnected from an air intake passage, upstream of an intake compressor.

7. The method of claim 1 , further comprising, monitoring crankcase pressure over the drive cycle after completion of engine cranking.

8. The method of claim 2 , wherein the updating includes:
if the crankcase pressure learned during a transient of the first set of qualifying pedal transients is higher than a last learned maximum value of crankcase pressure, updating the maximum value, or if the crankcase pressure learned during the transient of the first set is lower than a last learned minimum value of crankcase pressure, updating the minimum value;
else, maintaining the last learned maximum and minimum value of crankcase pressure.

9. The method of claim 2 , further comprising: measuring each of the crankcase pressure and the manifold air flow for a duration on each pedal transient where manifold air flow is above the upper threshold and above the lower threshold; and indicating crankcase breach responsive to a mean value of the measured crankcase pressure over the duration being smaller than a threshold pressure, the threshold pressure determined as a function of a mean value of the manifold air flow over the duration.

10. A method, comprising:
during a first number of pedal transients where manifold air flow is within a range, updating maximum and minimum values of crankcase pressure based on crankcase pressure sensor output;
during a second number of pedal transients where manifold air flow is outside the range, estimating a delta pressure based on last updated maximum and minimum values of crankcase pressure; and
indicating crankcase breach responsive to the delta pressure, averaged over the second number, being lower than a threshold value.

11. The method of claim 10 , further comprising, initiating estimation of crankcase vent tube pressure after engine cranking and discontinuing estimation of crankcase vent tube pressure after the second number of pedal transients is satisfied.

12. The method of claim 10 , wherein the first number of pedal transients where manifold air flow is within the range include manifold air flow between an upper threshold and a lower threshold, and wherein the second number of pedal transients where manifold air flow is outside the range include manifold air above the upper threshold and below the lower threshold.

13. The method of claim 12 , further comprising:
measuring each of crankcase vent tube pressure and manifold air flow for a duration while manifold air flow is above the upper threshold and above the lower threshold; and
indicating crankcase breach responsive to a mean value of the measured crankcase vent tube pressure over the duration relative to a threshold pressure, the threshold pressure determined as a function of a mean value of the manifold air flow over the duration.

14. The method of claim 13 , wherein indicating crankcase breach includes setting a diagnostic code to indicate that a crankcase vent tube is broken or disconnected from an air intake passage, downstream of an air filter and upstream of an intake compressor.

15. The method of claim 13 , further comprising, responsive to the indication of crankcase breach, adjusting one or more engine operating parameters to limit engine torque.

16. An engine system, comprising:
a pedal for receiving an operator torque demand;
an engine including an intake manifold and a crankcase;
a crankcase vent tube mechanically connected to the intake manifold upstream of a compressor, the tube also mechanically connected to the crankcase via an oil separator, the vent tube located external to the engine;
a pressure sensor coupled in the crankcase vent tube for sensing crankcase pressure;
an air flow sensor coupled to the intake manifold; and
a controller with computer readable instructions stored on non-transitory memory that when executed cause the controller to:
indicate vent tube breach responsive to a mean crankcase pressure being lower than a threshold value, the mean crankcase pressure estimated over an integrated duration while manifold air flow exceeds an upper threshold; and
indicate vent tube breach responsive to an average crankcase pressure range being lower than another threshold value, the average crankcase pressure range estimated over a number of pedal transients where manifold air flow exceeds the upper threshold and falls below a lower threshold.

17. The system of claim 16 , wherein the number of pedal transients is selected as a function of the another threshold value, the number increased as the another threshold value decreases, and wherein the integrated duration is integrated over one or multiple pedal transients where manifold air flow exceeds the upper threshold.

18. The system of claim 16 , wherein the controller includes further instructions that cause the controller to:
update a maximum and minimum value of a crankcase pressure range on each pedal transient of a drive cycle where manifold air flow remains within the upper and the lower threshold; and
estimate the average crankcase pressure range over the number of pedal transients where manifold air flow exceeds the upper threshold and falls below the lower threshold as a difference between a last updated maximum and minimum value of the crankcase pressure range.

19. The system of claim 16 , wherein the number of pedal transients include each of a pedal tip-in with a higher threshold pedal displacement and a pedal tip-out with the higher threshold pedal displacement.

20. The system of claim 16 , wherein the controller includes instructions that, responsive to the indication of vent tube breach, illuminate a malfunction indicator light, and wherein the indication of vent tube breach includes indicating that the vent tube is broken or dis

Assignees

• Ford Global Tech Llc

Inventors

• Yoo In Kwang
• Van Nieuwstadt Michiel J
• Chen Rui

Classifications

• F01M13/0011 Primary

  Breather valves · CPC title

• F02B77/083 Primary

  relating to maintenance, e.g. diagnostic device (relating to lubrication F01M11/10) · CPC title

• F02B77/10

  Safety means relating to crankcase explosions · CPC title

• F01M13/00

  Crankcase ventilating or breathing · CPC title

• F01M13/02

  by means of additional source of positive or negative pressure · CPC title