Bitumen processing and transport

Patent metadata

Field	Value
Publication number	US-10793786-B2
Application number	US-201816219436-A
Country	US
Kind code	B2
Filing date	Dec 13, 2018
Priority date	Jul 2, 2015
Publication date	Oct 6, 2020
Grant date	Oct 6, 2020

Abstract

Methods for preparing, converting, and/or transporting bitumen are provided. Asphaltene prills, prilling processes, and converted bitumen suitable for transport are disclosed. One method for preparing bitumen for transport comprises: separating asphaltene from the bitumen to generate a deasphalted oil and asphaltene; separating the asphaltene into a first asphaltene fraction and a second asphaltene fraction, the first asphaltene fraction being less soluble in deasphalted oil and the second asphaltene fraction being more soluble in deasphalted oil; and forming an asphaltene prill comprising an inner core comprising the second asphaltene fraction and an outer layer comprising the first asphaltene fraction. Asphaltene prills disclosed herein may comprise an inner core comprising an asphaltene fraction having more solubility in deasphalted oil, and an outer layer comprising an asphaltene fraction having less solubility in deasphalted oil. Methods for the transport of bitumen via a pipeline are disclosed.

First claim

What is claimed is:

1. A converted bitumen comprising:
asphaltene prills, the asphaltene prills comprising an asphaltene inner core comprising an asphaltene fraction that is more soluble in deasphalted oil and an asphaltene outer layer comprising an asphaltene fraction that is less soluble in deasphalted oil; and
deasphalted oil.

2. The converted bitumen of claim 1 , wherein the deasphalted oil is visbroken deasphalted oil.

3. The converted bitumen of claim 1 , wherein the asphaltene prills further comprise at least one hollow portion.

4. The converted bitumen of claim 3 , wherein the at least one hollow portion is in the inner core of the asphaltene prills.

5. The converted bitumen of claim 1 , wherein the converted bitumen further comprises one or more additional diluents.

6. An asphaltene prill comprising:
an inner core, the inner core comprising an asphaltene fraction having a first solubility in deasphalted oil; and
an outer layer, the outer layer comprising an asphaltene fraction having a second solubility in deasphalted oil;
wherein the second solubility is less than the first solubility.

7. The asphaltene prill of claim 6 , further comprising at least one hollow portion.

8. The asphaltene prill of claim 7 , wherein the at least one hollow portion is in the inner core of the asphaltene prill.

Assignees

• Cenovus Energy Inc

Inventors

• Gupta Subodh

Classifications

• C10C3/14

  Solidifying, Disintegrating, e.g. granulating · CPC title

• C10G55/04 Primary

  including at least one thermal cracking step · CPC title

• F17D1/088

  for solids or suspensions of solids in liquids, e.g. slurries (F17D1/086 takes precedence) · CPC title

• C10G21/003

  Solvent de-asphalting · CPC title