Hydrocracking catalyst based on hierarchically porous beta zeolite and method of preparing the same and method of preparing bio-jet fuel from triglyceride-containing biomass using the same

Patent metadata

Field	Value
Publication number	US-10793785-B2
Application number	US-201815988363-A
Country	US
Kind code	B2
Filing date	May 24, 2018
Priority date	May 24, 2017
Publication date	Oct 6, 2020
Grant date	Oct 6, 2020

Abstract

The present invention relates to a hydrocracking catalyst based on hierarchically porous beta-zeolite, a method of preparing the same, and a method of producing bio-jet fuel from triglyceride-containing biomass by use of the hydrocracking catalyst, and includes methods comprising preparing a hydrocracking catalyst by supporting a metallic active component on a hierarchically porous beta-zeolite support, and converting n-paraffins, produced from triglyceride-containing biomass, into bio-jet fuel by hydrocracking in the presence of the prepared hydrocracking catalyst. When the hydrocracking catalyst based on hierarchically porous beta-zeolite is used, the residence time of the reactant and the product in the zeolite crystals may be reduced due to additional mesopores formed in the zeolite, and thus bio-jet fuel may be produced in high yield from n-paraffin feedstock produced from triglyceride-containing biomass.

First claim

What is claimed is:

1. A hydrocracking catalyst based on hierarchically porous beta-zeolite, comprising:
(A) a hierarchically porous beta-zeolite support which has a specific surface area of 789 to 850 m 2 g −1 , an external surface area of 316 to 400 m 2 g −1 , a mesopore volume of 1.14 to 1.5 cm 3 g −1 , and a total pore volume of 1.36 to 2.0 cm 3 g −1 ; and
(B) a metallic component supported in the support.

2. The hydrocracking catalyst of claim 1 , wherein the hierarchically porous beta-zeolite has a crystalline size of 10 to 50 nm.

3. The hydrocracking catalyst of claim 1 , wherein the metallic component is one or more selected from the group consisting of platinum (Pt), palladium (Pd), ruthenium (Ru), iron (Fe), nickel (Ni), cobalt (Co) and molybdenum (Mo).

4. The hydrocracking catalyst of claim 1 , wherein a content of the metallic component is 0.1 to 30 wt % based on total weight of the hydrocracking catalyst.

5. A method of preparing a hydrocracking catalyst based on hierarchically porous beta-zeolite comprising:
(a) supporting a metallic component on the hierarchically porous beta-zeolite; and
(b) heat-treating the hierarchically porous beta-zeolite in which the metallic component is supported,
wherein the hierarchically porous beta-zeolite has a specific surface area of 789 to 850 m 2 g −1 , an external surface area of 316 to 400 m 2 g −1 , a mesopore volume of 1.14 to 1.5 cm 3 g −1 , and a total pore volume of 1.36 to 2.0 cm 3 g −1 .

6. The method of claim 5 , wherein the metallic component is one or more selected from the group consisting of platinum (Pt), palladium (Pd), ruthenium (Ru), iron (Fe), nickel (Ni), cobalt (Co), and molybdenum (Mo), and a content of the metallic component is 0.1 to 30 wt % based on total weight of the hydrocracking catalyst.

7. The method of claim 5 , wherein the heat treating is performed in a dry air or nitrogen atmosphere at a temperature of 300 to 600° C. for 1 to 10 hours.

8. The method of claim 5 , further comprising, after step of (a), drying at a temperature of 60 to 130° C. for 2 to 24 hours.

9. A method of preparing bio jet fuel from triglyceride-containing biomass comprising:
(a) producing n-paraffins by deoxygenating the triglyceride-containing biomass in presence of a deoxygenation catalyst; and
(b) preparing bio jet fuel by hydrocracking the n-paraffins in presence of the hydrocracking catalyst based on hierarchically porous beta-zeolite of claim 1 .

10. The method of claim 9 , wherein the triglyceride-containing biomass is one or more selected from the group consisting of monoglyceride, diglyceride, fatty acid, fatty alcohol and fatty acid alkyl ester.

11. The method of claim 9 , wherein the triglyceride-containing biomass is vegetable oil, animal fat or microalgae.

12. The method of claim 11 , wherein the vegetable oil is one or more selected from the group consisting of palm oil, olive oil, rapeseed oil and soybean oil, the animal fat is non-edible beef tallow, and the microalgae is one or more selected from the group consisting of Aurantiochytrium, Chlorella and Nannochloropsis.

13. The method of claim 9 , wherein a step of (a) is performed at a reaction temperature of 200 to 450° C., a hydrogen pressure of 1 to 150 atm, a weight hourly space velocity (WHSV) of 0.1 to 20 h 1 , and a biomass oil liquid flow volume ratio including a hydrogen gas flow/triglyceride liquid flow volume ratio of 500 to 10,000.

14. The method of claim 9 , wherein step (b) is performed at a reaction temperature of 200 to 400° C., a hydrogen pressure of 1 to 150 atm, a weight hourly space velocity (WHSV) of 0.1 to 20 h 1 , and a hydrogen gas flow/triglyceride liquid flow volume ratio of 500 to 10,000.

15. The method of claim 9 , wherein the deoxygenation catalyst is prepared by following steps: supporting and drying an aqueous solution containing a platinum precursor on an alumina support by incipient wetness impregnation, and calcining the dried aqueous solution in a dry air atmosphere; and reducing the calcined powder in a hydrogen atmosphere.

16. The method of claim 9 , wherein the n-paraffins have C 8 to C 24 .

Assignees

• Advanced Biomass R&D Center
• Korea Advanced Inst Sci & Tech

Inventors

• Chang Yong Keun
• Choi Minkee
• Kim Myoung Yeob

Classifications

• B01J35/77

  Compounds characterised by their crystallite size · CPC title

• B01J35/45

  Nanoparticles · CPC title

• B01J37/0236

  Drying, e.g. preparing a suspension, adding a soluble salt and drying · CPC title

• C10G2300/202

  Heteroatoms content, i.e. S, N, O, P · CPC title

• C10G3/44

  characterised by the catalyst used · CPC title