Local energy absorber

Patent metadata

Field	Value
Publication number	US-10791787-B2
Application number	US-201816106721-A
Country	US
Kind code	B2
Filing date	Aug 21, 2018
Priority date	Jan 6, 2016
Publication date	Oct 6, 2020
Grant date	Oct 6, 2020

Abstract

A cover covering an object includes an inner surface of the cover facing the object and spaced from the object, and an outer surface of the cover opposite the inner surface. A local energy absorber is operatively attached to the inner surface of the cover. The local energy absorber includes an energy absorbing core layer operatively attached to the inner surface of the cover and a frangible face sheet layer attached to the energy absorbing core layer facing the object. The frangible face sheet layer is to initiate fracture of the frangible face sheet layer during an impact applied to the outer surface defining an impact event having a duration of less than 20 milliseconds.

First claim

What is claimed is:

1. A cover for covering an object, the cover comprising:
an inner surface facing the object;
an outer surface opposite the inner surface; and
a local energy absorber operatively attached to the inner surface, the local energy absorber including:
an energy-absorbing core layer;
a sheet layer coupled to the energy-absorbing core layer, the sheet layer being one of: (a) a frangible face sheet layer disposed between the energy-absorbing core layer and the object, (b) a reinforcement sheet layer disposed between the energy-absorbing core layer and the cover, or both (a) the frangible face sheet layer and (b) the reinforcement sheet layer, the energy-absorbing core layer being disposed between the frangible face sheet layer and the reinforcement sheet layer; and
a plurality of struts, each strut being attached to the sheet layer, wherein a subset of the plurality of struts is configured to deform in a sequence upon an impact applied to the outer surface of the cover, the sequence beginning with elastic deformation, followed by buckling, followed by fracture.

2. The cover of claim 1 , wherein the struts of the plurality of struts are disposed about a perimeter of the local energy absorber.

3. The cover of claim 1 , wherein the energy-absorbing core layer comprises a matrix of open cells.

4. The cover of claim 3 , wherein each open cell of the matrix of open cells defines a respective hollow tube having a respective longitudinal axis, each respective longitudinal axis extending substantially perpendicular to the sheet layer.

5. The cover of claim 3 , wherein the matrix of open cells comprises a honeycomb structure, the honeycomb structure comprising an aluminum alloy.

6. The cover of claim 1 , wherein the energy-absorbing core layer comprises a lattice structure.

7. The cover of claim 1 , wherein the sheet layer comprises the reinforcement sheet layer.

8. The cover of claim 7 , wherein the reinforcement sheet layer comprises a polymer.

9. The cover of claim 1 , wherein the sheet layer comprises the frangible face sheet layer.

10. The cover of claim 9 , wherein the frangible face sheet layer comprises a magnesium alloy.

11. The cover of claim 9 , wherein the frangible face sheet layer defines at least one fracture-initiation feature configured to initiate fracture when the impact is applied to the outer surface of the cover, the fracture-initiation feature comprising at least one of: a notch, and a slot.

12. A cover for covering an object, the cover comprising:
an inner surface facing the object;
an outer surface opposite the inner surface; and
a local energy absorber operatively attached to the inner surface, the local energy absorber including:
an energy-absorbing core layer including a matrix of open cells; and
a sheet layer coupled to the energy-absorbing core layer, the sheet layer being one of: (a) a frangible face sheet layer disposed between the energy-absorbing core layer and the object, (b) a reinforcement sheet layer disposed between the energy-absorbing core layer and the cover, or both (a) the frangible face sheet layer and (b) the reinforcement sheet layer, the energy-absorbing core layer being disposed between the frangible face sheet layer and the reinforcement sheet layer, and the frangible face sheet layer and the reinforcement sheet layer extending substantially parallel to one another, wherein each open cell of the matrix of open cells defines a respective tube having a respective longitudinal axis extending substantially perpendicular to the sheet layer.

13. The cover of claim 12 , wherein the energy-absorbing core layer comprises an aluminum alloy.

14. The cover of claim 12 , wherein the respective tubes of the matrix of open cells are selected from the group consisting of: triangular tubes, rectangular tubes, pentagonal tubes, hexagonal tubes, and combinations thereof.

15. The cover of claim 12 , wherein the energy-absorbing core layer includes a first core portion having a first crush strength and a second core portion having a second crush strength, the second crush strength being greater than or equal to about 10 percent greater than the first crush strength.

16. The cover of claim 12 , wherein the sheet layer comprises the reinforcement sheet layer.

17. The cover of claim 16 , wherein the reinforcement sheet layer comprises a polymer.

18. The cover of claim 12 , wherein the sheet layer comprises the frangible face sheet layer.

19. The cover of claim 18 , wherein the frangible face sheet layer comprises a magnesium alloy.

20. The cover of claim 18 , wherein the frangible face sheet layer defines at least one fracture-initiation feature configured to initiate fracture when an impact is applied to the outer surface of the cover, the fracture-initiation feature comprising at least one of: a notch, and a slot.

Assignees

• Gm Global Tech Operations Llc

Inventors

• Hector Jr Louis G
• Mankame Nilesh D
• Muhammad Hanif
• Sachdev Anil K

Classifications

• B32B3/12 Primary

  characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure · CPC title

• F16F7/12

  using plastic deformation of members {(F16F9/30 takes precedence; yieldable means for mounting bumpers on vehicles B60R19/26; yieldable or collapsible steering columns B62D1/192)} · CPC title

• B32B2255/06

  on metal layer · CPC title

• B32B15/08

  of synthetic resin · CPC title

• B32B5/02

  characterised by structural features of a {fibrous or filamentary} layer {(layer formed of metallic wires B32B15/02; layer formed of natural mineral fibres B32B19/02; layer formed of wood fibres B32B21/02)} · CPC title