Terminal arrangement for an energy storage device

Patent metadata

Field	Value
Publication number	US-10790495-B2
Application number	US-201615766751-A
Country	US
Kind code	B2
Filing date	Sep 28, 2016
Priority date	Oct 16, 2015
Publication date	Sep 29, 2020
Grant date	Sep 29, 2020

Abstract

A battery pack includes a two-dimensional or three-dimensional array of battery cells, each cell having a polygonal (i.e, rectangular) shape and a “three side-and-one side” terminal configuration. In some embodiments, the terminal configuration allows the cells to be electrically connected in any configuration, series, parallel, or series parallel simply by changing the orientation of the cell relative to adjacent cells and applying pressure to maintain contact. For a rectangular cell shape, this is achieved by providing three like charged terminals (such as positive) on three respective sides of the cell and one oppositely charged terminal (such as negative) on a fourth side of the cell while maintaining a neutral charge on both of the end surfaces of the cell.

First claim

What is claimed is:

1. A battery cell comprising
a rectangular cell housing including six orthogonal sides, the six, orthogonal sides together defining a sealed interior space, the six orthogonal sides including a first end, an opposed second end, a first side, a second side adjoining the first side, a third side adjoining the second side and being opposed to the first side, and a fourth side adjoining the third side and the first side, the fourth side being opposed to the second side, each of the first side, the second side, the third side and the fourth side extending between the first end and the second end,
an electrode assembly disposed within the interior space, the electrode assembly including a first electrode corresponding to a first electric polarity and a second electrode corresponding to a second electric polarity that is opposed to the first electric polarity,
a first terminal electrically connected to the first electrode, and
a second terminal electrically connected to a second electrode, wherein
the first terminal and the second terminal do not overlie at least one of the first end and the second end,
a portion of the first terminal overlies an outer surface of the first side, the second side and the fourth side, and the first terminal does not overlie the third side, and
a portion of the second terminal overlies an outer of the third side, and the second terminal does not overlie the first side, the second side and the fourth side.

2. The battery cell of claim 1 , wherein the battery cell is a pouch cell.

3. The battery cell of claim 1 , wherein the battery cell has a first dimension, a second, dimension, and a third dimension, Wherein the second dimension and the third dimension are each an even multiple of the first dimension.

4. The battery cell of claim 1 , wherein the first terminal and the second terminal are elongate strips of electrically conductive material.

5. The battery cell of claim 1 , wherein the first terminal includes a strip of electrically conductive material that wraps around three sides of the cell housing.

6. The battery cell of claim 1 , wherein the first terminal is a strip of electrically conductive material that conforms to the shape of an outer surface of the cell housing.

7. The battery cell of claim 1 , wherein at least one side of the cell is configured to be electrically neutral.

8. The battery cell of claim 1 , wherein the battery cell is a prismatic cell.

9. The battery cell of claim 1 , wherein
the rectangular cell housing is cubic.

10. The battery cell of claim 9 , wherein the first terminal and the second terminal are each an electrically conductive band having an inner surface and an outer surface, the inner surface of the first terminal faces and overlies central portions of the first side, the second side, and the fourth side, and the inner surface of the second terminal faces and overlies a central portion of the third side.

11. A battery pack comprising
a battery pack housing, and
a battery cell disposed in the housing, the battery cell comprising
a rectangular cell housing including six orthogonal sides, the six orthogonal sides together defining a sealed interior space, the six orthogonal sides including a first end, an opposed second end, a first side, a second side adjoining the first side, a third side adjoining the second side and being opposed to the first side, and a fourth side adjoining the third side and the first side, the fourth side being opposed to the second side, each of the first side, the second side, the third side and the fourth side extending between the first end and the second end,
an electrode assembly disposed within the interior space, the electrode assembly including a first electrode corresponding to a first electric polarity and a second electrode corresponding to a second electric polarity that is opposed to the first electric polarity,
a first terminal electrically connected to the fast electrode, and
a second terminal electrically connected to a second electrode,

wherein
the first terminal and the second terminal do not overlie at least one of the first end and the second end,
a portion of the first terminal overlies an outer surface of the first side, the second side and the fourth side, and the first terminal does not overlie the third side, and
a portion of the second terminal overlies an outer surface of the third side, and the second terminal does not overlie the first side, the second side and the fourth side.

12. The battery pack of claim 11 , wherein
the rectangular cell housing is cubic.

13. The battery pack of claim 11 , wherein the battery pack housing, includes a base plate and a sidewall that surrounds the base plate, and the battery cell comprises an array of cells.

14. The battery pack of claim 13 , wherein the array of cells is disposed in the battery pack housing such that the second end of each cell faces the base plate.

15. The battery pack of claim 11 , wherein the battery cell comprises an array of battery cells disposed in the battery pack housing, each battery cell is disposed in the battery pack housing such that its first terminal faces and forms an electrical connection with the second terminal of an adjacent battery cell.

16. The battery pack of claim 15 , wherein
the array of battery cells is arranged in a grid so as to include rows of battery cells and columns of battery cells,
each row has a sequential row number and includes n cells, where n is an integer corresponding to the number of cells in the row,
all the cells of each row have the same spatial orientation except the nth cell of one of the odd numbered rows and the even numbered rows, and the first cell of the other of the odd numbered rows and the even numbered rows, and all the cells of the row are serially connected, and
the nth cell of the one of the odd numbered rows and even numbered rows, and the first cell of the other of the odd numbered rows and the even numbered rows forms an electrical connection with an adjacent row of cells.

17. The battery pack of claim 16 , wherein the nth cell of the one of the odd numbered rows and the even numbered rows, and the first cell of the other of the odd numbered rows and the even numbered rows is rotated 90 degrees relative to the spatial orientation of the other cells of the same row.

Assignees

• Bosch Gmbh Robert

Inventors

• Botadra Mehul
• Schoenherr Robert

Classifications

• H01M10/6553 Primary

  Terminals or leads · CPC title

• H01M50/514

  Methods for interconnecting adjacent batteries or cells · CPC title

• H01M50/512

  Connection only in parallel · CPC title

• H01M50/51

  Connection only in series · CPC title

• H01M50/509

  characterised by the type of connection, e.g. mixed connections · CPC title