Multilayered structure having a liquid layer on the surface thereof

Patent metadata

Field	Value
Publication number	US-10786979-B2
Application number	US-201414786178-A
Country	US
Kind code	B2
Filing date	May 9, 2014
Priority date	May 23, 2013
Publication date	Sep 29, 2020
Grant date	Sep 29, 2020

Abstract

A multilayered structure having a liquid layer ( 5 ) on a surface of a plastic underlying layer ( 3 ), wherein a liquid diffusion prevention layer ( 1 ) is provided on the lower side of the underlying layer ( 3 ) to suppress or block a diffusion of a liquid that forms the liquid layer ( 5 ), and a covering ratio F of the liquid layer ( 5 ) is maintained to be not less than 0.5. With this structure, the surface properties of the liquid layer ( 5 ) can be stably maintained over long periods of time.

First claim

The invention claimed is:

1. A multilayered structure having a liquid layer on a surface of a plastic underlying layer, wherein a liquid diffusion prevention layer is provided on a lower side of said plastic underlying layer to suppress or block a diffusion of a liquid that forms said liquid layer, and wherein
(a) the multilayered structure is a container for containing a water-containing substance,
(b) the plastic underlying layer which lies under the liquid layer is positioned on the inner surface of the container and is formed from a blend of a resin and the liquid that forms the liquid layer, such that the liquid permeates the plastic underlying layer and diffuses to the surface of the plastic underlying layer to form the liquid layer,
(c) the liquid that forms the liquid layer works to improve a slipping property for the water-containing substance in the container, and comprises a fluorine-containing surfactant, fatty acid triglyceride or plant oil that is immiscible with the content in the container,
(d) a gap is not more than 200 μm between the surface of the plastic underlying layer that is in contact with said liquid layer and said liquid diffusion prevention layer, and
(e) said liquid diffusion prevention layer is formed of ethylene vinyl alcohol copolymer,
wherein said liquid layer maintains a covering ratio F of not less than 0.5 as calculated according to the following formula (1),
F =(cos θ−cos θ B )/(cos θ A −cos θ B )   (1)

wherein θ is a water contact angle on a surface of said multilayered structure,
θ A is a water contact angle on the liquid that is forming said liquid layer, and
θ B is a water contact angle on the resin that is forming said plastic underlying layer, and
when a liquid layer sustenance test is conducted by holding said multilayered structure under atmospheric pressure, the covering drop ratio ΔF is suppressed to be not more than 40%, said covering drop ratio ΔF being represented by the following formula (2),
Δ F= 100×( F 0 −F 1 )/ F 0   (2)

wherein F 0 is a covering ratio F of said liquid layer one day after the start of the test, and
F 1 is a covering ratio F of said liquid layer 14 days after the start of the test.

2. The multilayered structure according to claim 1 , wherein the resin in said plastic underlying layer has a density of not more than 1.0 g/cm 3 .

3. The multilayered structure according to claim 1 , wherein between said plastic underlying layer and said liquid diffusion prevention layer, there is, further, provided a liquid diffusion adjusting layer containing the liquid that forms said liquid layer.

4. The multilayered structure according to claim 1 , wherein said liquid diffusion prevention layer is formed on a plastic base material.

5. The multilayered structure according to claim 4 , wherein said plastic base material comprises an olefinic resin.

6. A multilayered structure having a liquid layer on a surface of a plastic underlying layer, wherein a liquid diffusion prevention layer is provided on a lower side of said plastic underlying layer to suppress or block a diffusion of a liquid that forms said liquid layer, and wherein
(a) the multilayered structure is a container for containing a water-containing substance,
(b) the plastic underlying layer which lies under the liquid layer is positioned on the inner surface of the container and is formed of a blend of either low-density polyethylene or linear low-density polyethylene and the liquid that forms the liquid layer, such that the liquid permeates the plastic underlying layer and diffuses to the surface of the plastic underlying layer to form the liquid layer,
(c) the liquid that forms the liquid layer works to improve a slipping property for the water-containing substance in the container, and comprises a fluorine-containing surfactant, fatty acid triglyceride or plant oil that is immiscible with the content in the container,
(d) a gap is not more than 200 μm between the surface of the plastic underlying layer that is in contact with said liquid layer and said liquid diffusion prevention layer, and
(e) said liquid diffusion prevention layer is formed of a resin having a density of not less than 1.00 g/cm 3 and a glass transition temperature (Tg) of not lower than 35° C. or of a resin having a crystallinity of not less than 0.5,
wherein said liquid layer maintains a covering ratio F of not less than 0.5 as calculated according to the following formula (1),
F =(cos θ−cos θ B )/(cos θ A −cos θ B )   (1)

wherein θ is a water contact angle on a surface of said multilayered structure,
θ A is a water contact angle on the liquid that is forming said liquid layer, and
θ B is a water contact angle on a resin material that is forming said plastic underlying layer, and
when a liquid layer sustenance test is conducted by holding said multilayered structure under atmospheric pressure, the covering drop ratio ΔF is suppressed to be not more than 40%, said covering drop ratio ΔF being represented by the following formula (2),
Δ F= 100×( F 0 −F 1 )/ F 0   (2)

wherein F 0 is a covering ratio F of said liquid layer one day after the start of the test, and
F 1 is a covering ratio F of said liquid layer 14 days after the start of the test.

7. The multilayered structure according to claim 6 , wherein the low-density polyethylene or linear low-density polyethylene has a density of not more than 1.0 g/cm 3 .

8. The multilayered structure according to claim 6 , wherein between said plastic underlying layer and said liquid diffusion prevention layer, there is, further, provided a liquid diffusion adjusting layer containing the liquid that forms said liquid layer.

9. The multilayered structure according to claim 6 , wherein said liquid diffusion prevention layer is formed on a plastic base material.

10. The multilayered structure according to claim 9 , wherein said plastic base material comprises an olefinic resin.

Assignees

• Toyo Seikan Group Holdings Ltd

Inventors

• Akutsu Yosuke
• Iwamoto Shinya
• Horiuchi Shigetoshi

Classifications

• B32B2439/60

  Bottles · CPC title

• B32B27/325

  comprising polycycloolefins · CPC title

• B32B2255/20

  Inorganic coating · CPC title

• B32B2255/10

  on synthetic resin layer or on natural or synthetic rubber layer · CPC title

• B32B2307/72

  Density · CPC title